U.S. patent number 3,921,969 [Application Number 05/482,556] was granted by the patent office on 1975-11-25 for lead screw document transport.
This patent grant is currently assigned to Docutel Corporation. Invention is credited to John H. Bond, Richard C. Hickey, Tandy P. Watson.
| United States Patent |
3,921,969 |
| Hickey , et al. |
November 25, 1975 |
| **Please see images for:
( Certificate of Correction ) ** |
Lead screw document transport
Abstract
An encoded document is transported from an input station past
encoding and read stations on a carriage driven by a lead screw.
The encoded document enters at the input station and engages a
drive roller that positions the document on the supporting carriage
held stationary during loading at the input station. After
positioning of the document on the carriage a drive motor is
energized to rotate a lead screw to drive the carriage past the
encoding and read stations for reading encoded data or encoding the
document as desired. A document that has been encoded and verified
is returned to the input station by energizing the drive motor to
reverse the direction of rotation of the lead screw to return the
carriage to the input station where a deflector ramp lifts the card
from the carriage into contact with the drive roller which now
rotates to eject the card through the input station. For selected
documents the carriage is moved from the input station to a capture
station wherein a ramp also deflects the document from the carriage
to engage a drive roller for removing the card into a capture bin.
The carriage includes a supporting tray with a spring biased
pressure roller aligned to engage an edge of an encoded document to
bias the document into a guide track for accurate positioning at
the read and encoding stations. The encoded document is also
positioned on the tray by an arrangement of spring biased rollers
that maintain the card in the plane of the support tray. As the
carriage moves past the encoding and read stations, idler rollers
engage the document for accurate positioning on the carriage tray
for the encoding or reading operations.
|
Inventors: |
Hickey; Richard C. (Plano,
TX), Bond; John H. (Plano, TX), Watson; Tandy P.
(Grand Prairie, TX) |
|
Assignee: |
Docutel Corporation (Dallas,
TX)
|
| Family
ID: |
23916538 |
| Appl.
No.: |
05/482,556 |
| Filed: |
June 24, 1974 |
| Current U.S.
Class: |
271/3.14;
235/479; 235/480; 271/268; 271/902 |
| Current CPC
Class: |
G06K
13/07 (20130101); Y10S 271/902 (20130101) |
| Current International
Class: |
G06K
13/07 (20060101); G06K 13/02 (20060101); B65H
005/04 () |
| Field of
Search: |
;271/3,4,DIG.9,267,268,250,84,64,269 ;209/DIG.2 ;194/4E,DIG.6,DIG.9
;235/61.11R,61.7B ;340/149A ;101/DIG.18,269,271-273,316
;214/1BB,1BT |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Schacher; Richard A.
Assistant Examiner: Stoner, Jr.; Bruce H.
Attorney, Agent or Firm: Richards, Harris & Medlock
Claims
What is claimed is:
1. Apparatus for transporting an encoded document to and from
reading and encoding stations, comprising in combination:
a document carriage for carrying the encoded document to and from
the reading and encoding stations;
pressure rollers rotatably mounted to said carriage to position the
encoded document in an established plane relative to the reading
stations and encoding stations;
a drive screw coupled to said document carriage to cause movement
thereof to and from the stations;
a reversible drive coupled to said drive screw to impart rotary
motion thereto;
means at an input station for loading/unloading a document on said
carriage;
means for positioning the document on said carriage during movement
thereof; and
means for deflecting the document from said carriage to engage said
means for loading/unloading to discharge the document from the
carriage at the input station.
2. Apparatus for transporting an encoded document as set forth in
claim 1 including a capture station displaced from the input
station and further including means at the capture station for
unloading an encoded document from said carriage.
3. Apparatus for transporting an encoded document as set forth in
claim 2 wherein said means at the capture station includes:
means for deflecting the document from the carriage; and
means for engaging the deflected document to be discharged from
said carriage at the capture station.
4. Apparatus for transporting an encoded document as set forth in
claim 3 wherein said means for engaging includes a rotating drive
roller frictionally gripping the deflected document.
5. Apparatus for transporting an encoded document as set forth in
claim 1 including means in proximity to said reading and encoding
station to position the encoded document on said carriage during
movement thereof to and from said stations.
6. Apparatus for transporting an encoded document as set forth in
claim 1 wherein said means for deflecting the document at the input
station includes a ramp for forcing the document from said carriage
into said means at the input station for loading/unloading.
7. Apparatus for transporting an encoded document as set forth in
claim 6 wherein said means at the input station for
loading/unloading includes a rotating drive roller frictionally
gripping the deflected document.
8. Apparatus for transporting an encoded document to and from
reading and encoding stations, comprising in combination:
a transport frame;
a guide as a part of said transport frame;
a document carriage for carrying the encoded documents to and from
the reading and encoding stations in said guide;
pressure rollers rotatably mounted to said carriage to position the
encoded document in an established plane relative to the reading
stations and encoding stations;
pressure means mounted on said document carriage to engage an edge
of an encoded document to bias the document into said guide;
and
drive means coupled to said document carriage to cause movement
thereof to and from the reading stations.
9. Apparatus for transporting an encoded document as set forth in
claim 8 wherein said document carriage includes a tray for
supporting the encoded document in the plane of said tray and in
said guide.
10. Apparatus for transporting an encoded document as set forth in
claim 9 including means as a part of said frame and spaced along
said guide to position the encoded document in said tray as said
carriage moves to and from the reading and encoding stations.
11. Apparatus for transporting an encoded document as set forth in
claim 8 including an input station at one end of said guide and
further including means at the input station for loading/unloading
a document onto said carriage.
12. Apparatus for transporting an encoded document as set forth in
claim 11 including a capture station displaced from the input
station at the opposite end of said guide and further including
means for unloading an encoded document from said carriage at the
capture station.
13. Apparatus for transporting an encoded document to and from
reading and encoding stations, comprising in combination:
a transport frame;
a guide as a part of said transport frame;
a document carriage for carrying the encoded document to and from
the reading and encoding stations in said guide;
a pressure roller mounted on said document carriage to engage an
edge of an encoded document to bias the document into said
guide;
a drive screw coupled to said document carriage to cause movement
thereof to and from the reading stations;
a reversible drive coupled to said drive screw to impart rotary
motion thereto;
means at an input station for loading/unloading a document on said
carriage; and
means for deflecting the document from said carriage to engage said
means for loading/unloading to discharge the document from the
carriage at the input station.
14. Apparatus for transporting an encoded document as set forth in
claim 13 including a capture station displaced from the input
station and further including means for unloading an encoded
document from said carriage at the capture station.
15. Apparatus for transporting an encoded document as set forth in
claim 13 including means spaced along said guide to position the
encoded document in said tray as said carriage moves to and from
the reading and encoding stations.
16. Apparatus for transporting an encoded document as set forth in
claim 13 wherein said document carriage includes a tray for
supporting the encoded document in the plane of said tray and in
said guide.
17. Apparatus for transporting an encoded document as set forth in
claim 16 including means mounted on said carriage to position the
encoded document in the plane of said tray.
18. Apparatus for transporting an encoded document as set forth in
claim 17 wherein said means mounted on said carriage includes a
plurality of pressure rollers biased to hold the encoded document
in said tray.
19. Apparatus for transporting an encoded document as set forth in
claim 16 including a capture station displaced from the input
station at one end of said guide and further including:
means for deflecting the document from said tray; and
means for engaging the deflected document to be discharged from
said tray at the capture station.
20. Apparatus for transporting an encoded document as set forth in
claim 19 wherein said means at the input station for
loading/unloading and said means for engaging at the capture
station each comprise a rotating drive roller frictionally gripping
the deflected document.
Description
This invention relates to a document transport and more
particularly to an encoded document transport wherein the document
is accurately positioned for a reading or encoding operation on a
movable carriage.
Heretofore, an encoded document, e.g., a credit card, was usually
transported in a pinch roller or flat belt system during an
operational sequence for reading or encloding data onto the
document. Pinch roller transport mechanisms consisted of a
complicated array of rollers that frictionally engage a document
for transport through the system. Although such transport
mechanisms provide adequate movement of a document not requiring
accurate speed regulation, the uneven wear of the rollers and
changes in the coefficient of friction between various rollers
cause uneven speed or "jitter" of a document with the result of
erroneous reading of encoded data and also ambiguous data
encoding.
In addition to the pinch roller array, other document transport
mechanisms utilize endless belt drives wherein a document is moved
by a frictional engagement between two moving belts. Again,
accurate speed regulation for errorless code reading and
nonambiguous encoding was difficult to achieve. These systems also
relied on frictional contact and further required the synchronized
movement of each of the belts of the system.
Both the pinch roller and flat belt transport mechanisms utilize
drive motors which tend to accentuate the problem of speed
regulation. For example, previous transport mechanisms employed
either a stepper motor or a hysteresis synchronous motor as a
primary drive. Stepper motors fundamentally provide an interrupting
type motion with delayed step changes in motor speed. An
idiosyncrasy of the hysteresis synchronous motor is that it hunts
for the desired synchronous speed such that the speed time curve
presents a series of damp oscillations. The magnitude of the speed
regulation problem with a hysteresis synchronous motor varies with
load such that the greater the load the greater the speed
oscillations.
Another critical requirement of document transport mechanisms is
the horizontal positioning of the document with respect to the
encoding and read stations. For accurate and repeatable reading and
encoding of a document it must be held in a fixed horizontal
position with respect to the encoding and read stations.
With regard to the overall operation of a document transport
mechanism, heretofore such systems required continuous monitoring
and control of internal operations from an external central
controller. This resulted in unnecessary loading of the capability
of the central controller with monitoring and control functions
related to the internal transport operation.
A feature of the present invention is to provide a document
transport wherein encoded data can be read and data encoded during
the movement of the document. Although the document moves past the
reading and encoding stations, it is maintained in a fixed
horizontal position on a supporting tray that itself is movable.
The speed of movement of the supporting tray is accurately
controlled to provide accurate control of all reading and encoding
operations. Thus, data may be read from a card with greater
precision than heretofore possible and data may be accurately
encoded onto a document at predetermined encoding positions.
Another feature of the present invention is to provide a document
transport wherein the document is held in a fixed position on a
carriage as it is moved past reading and encoding stations. The
carriage is positively positioned at the reading and encoding
stations by a drive mechanism that utilizes a reluctance
synchronous motor that maintains a synchronous speed below the
pull-out torque rating of the motor. This enables accurate speed
regulation of the carriage and a positive movement thereof. The
carriage may be moved forward and in a reverse direction with the
same degree of positive movement and accuracy. Throughout this
movement an encoded document is maintained stationary with respect
to the moving carriage although movable past reading and encoding
stations.
A still further feature of the present invention is to provide a
document transport wherein the document is positioned with respect
to a fixed reference guide on a movable carriage. The reference
guide forms a track through which the document is moved on a
movable carriage. The document is forceably positioned in the
reference guide by a horizontal pressure exerted on one edge of the
document. The document is further accurately positioned with
respect to the reference guide by a downward directed force on the
document during transport past reading and encoding stations.
Although constrained by the reference guide, the document has
sufficient freedom to be positioned by the encode and read stations
during movement through these stations.
In accordance with one embodiment of the invention, apparatus for
transporting an encoded document to and from reading and encoding
stations includes a carriage for supporting the encoded document.
This carriage is coupled to a drive screw to cause movement of the
encoded document to and from the reading and encoding stations. A
reversible motor is coupled to the drive screw to impart rotary
motion thereto. At an input station there is provided a device for
loading/unloading a document onto the carriage while it is held in
a stationary position at the input station. The document is loaded
on the carriage for movement by the drive screw past the reading
and encoding stations. When the carriage returns to the input
stations, the document engages a deflector to force the document in
engagement with the loading/unloading device for discharging of the
document from the carriage at the input station.
In accordance with another embodiment of the invention, there is
provided apparatus for transporting an encoded document to and from
encoding and reading stations wherein a guide is formed as a part
of a transport frame. The encoded document is transported to and
from the reading and encoding stations in the guide on a document
carriage that has mounter thereto a pressure roller to engage a
document edge. This pressure roller biases the document into the
guide formed as part of the transport frame. A drive screw is
coupled to the document carriage to cause movement thereof to and
from the reading stations.
A more complete understanding of the invention and its advantages
will be apparent from the specification and claims and from the
accompanying drawings illustrative of the invention.
REFERRING TO THE DRAWINGS:
FIG. 1 is a left side view of a lead screw card transport for
transporting encoded document to and from reading and encoding
stations;
FIG. 2 is a top view of the card transport of FIG. 1 showing the
relationship between a document carrying carriage and a read
station displaced from a write station;
FIG. 3 is a front view of the card transport showing the input
stations through which an encoded document is inserted into the
transport;
FIG. 4 is a fragmentary view of the left side of the card transport
of FIG. 1 highlighting the deflection ramp at an input station;
FIG. 4A is a fragmentary view of the deflection ramp of FIG. 4
highlighting a card throat detector;
FIG. 5 is a right side view of the card transport of FIG. 1 showing
the belt drive arrangement for rotating drive rollers to position a
document on the carriage and also to remove the document from the
carriage;
FIG. 5A is an exploded view of a torsion pulley assembly at the
card throat of the transport as shown in FIG. 5;
FIG. 6 is a cross-section of the document carriage of FIG. 1
mounted on a lead screw for movement between the input station and
a displaced capture station;
FIG. 7 is a side view of the carriage as shown in FIG. 1;
FIG. 8 is an enlarged partial end view of the document carriage
showing one of the pressure rollers for exerting a downward force
on a document in the carriage;
FIG. 9 is an enlarged sectional view of the clutch drive mechanism
for rotating the lead screw coupled to the document carriage of
FIG. 1; and
FIG. 10 is a schematic of the card handler of the present invention
illustrating the various document stations.
Referring to the figures, there is shown a card transport wherein
the operating structure is supported on a transport frame 10 with a
base plate 12 fastened thereto and a mounting base 14 attached to
the base plate by means of position leveling springs 16 and 18. At
the upper right hand corner of the transport frame 10 there is
located an input station 19 including a throat assembly 20 having a
passage 22 for guiding a document into the transport.
Before an encoded document can be entered into the transport
mechanism through the throat assembly 20, a lock bolt 21 must be
rotated to an open position by energizing a bolt solenoid 24
supported on a solenoid bracket 26 mounted to the frame 10.
Attached to the armature of the bolt solenoid 24 by means of a roll
pin 28 is a bolt lever 30 that is attached to one end of the lock
bolt 21. A bolt lever 30 is biased by means of a bolt spring 32 to
maintain the bolt into a closed position across the opening 22.
Referrring to FIG. 4A, immediately adjacent the lock bolt 21 is a
switch actuator 33 pivotally mounted by means of a pin 35. A
document engaging the cam of the switch actuator 33 as it is
transported from the system rotates the actuator counterclockwise
to activate the snap action switch 37. Actuating the switch 37
generates a switch closure signal to a central controller to
indicate the removal of an encoded document by a user of the
system.
An encoded document inserted into the transport through the throat
assembly 20 next engages an input drive roller 34 mounted
immediately behind the throat assembly. The input drive roller 34
is in contact with an idler roller 35 (FIG. 10) mounted immediately
below the drive roller to form a pinch roller pair that
frictionally engages an inserted encoded document to pull the
document into a transport mechanism.
For the document transport to receive an encoded document, a
document carriage 36 is positioned at the input station 19 such
that a card engaged by the input drive roller 34 will be deposited
onto a carriage tray 38 as part of the document carriage.
The document carriage 36 provides a support for an encoded document
on the carriage tray 38 fastened to a carriage base 40 by means of
buttonhead screws 42. The carriage base 40 includes a transverse
passage 44 in which is secured a carriage nut 46 in a driving
engagement with a lead screw 48. A carriage bushing 50 is also
secured in the transverse passage 44 to stabilize movement of the
carriage base 40.
In contact with the lead screw 48 as it moves through the carriage
bushing 50 is an oil wick 52 for providing continuous lubrication
to the lead screw. The oil wick 52 is biased against the lead screw
48 by means of a spring 54 in contact with a washer 56. The entire
oil supply assembly is maintained in place by means of the carriage
tray 38.
Opposite the oil wick 52 there is attached to the carriage base 40
a carriage slider 58 by means of a dowel pin 60. The carriage
slider 58 moves in a track 62 as part of the transport frame 10 to
maintain the carriage in the correct upright orientation as it
moves along the lead screw 48.
Attached to the side of the carriage base 40 is a carriage bracket
64 that supports the pressure rollers for maintaining an encoded
document in a given position on the carriage tray 38. A transverse
force is applied to a document on the carriage tray 38 by means of
a pressure roller 66 mounted on a shaft 68 having a longitudinal
axis at right angles to the plane of a document on a carriage tray.
Thus, the pressure roller 66 engages one edge of a document on the
carriage tray 38 to force it against a side wall 71 of the
transport frame 10. The pressure roller shaft 68 is mounted to
rotate on a shaft 70 supported by the carriage bracket 64. A coil
spring 72 is assembled on the shaft 70 and engages the pressure
roller shaft 68 to bias the pressure roller 66 into a position
against a document on the carriage tray 38.
Also supported by the carriage bracket 64 are pressure rollers
74-77. The pressure rollers 74 and 75 are rotatably mounted to a
carriage pressure arm 78 fastened to the carriage bracket 64.
Similarly, the pressure rollers 76 and 77 are rotatably mounted on
a carriage pressure arm 80 also attached to the carriage bracket
64. Mounting shafts 73 and 79 for the pressure rollers 74 and 77,
respectively, extend through the respective carriage pressure arms
78 and 80. These shaft extensions are in contact with a spring 82
that passes below the carriage pressure arms 78 and 80 and above
the shaft extensions 73 and 79 for the pressure rollers 74 and 77.
With this assembly, the carriage pressure arm 78 is biased to
rotate counterclockwise about a supporting shaft 84 and the
carriage pressure arm 80 is biased to rotate clockwise about a
support shaft 86. The amount of rotation of each of the carriage
pressure arms 78 and 80 is determined by a stop plate 88 (FIG. 8)
and extending webs 90 and 92 as part of the arms 78 and 80,
respectively. These extending webs 90 and 92 engage the stop plate
88 that is fastened to the carriage bracket 64. The amount of
rotation allowed the carriage arms 78 and 80 is, however,
sufficient to allow the pressure rollers 74 and 76 to maintain a
document in position on the carriage tray 38.
To drive the carriage base 40 the lead screw 48 is mounted for
rotation with the transport frame 10 by means of bearings 90-93.
The bearings 90 and 91 are mounted within the transport frame 10 at
the end of the lead screw 48 displaced from the input station 19.
These bearings 90 and 91 are maintained in a spaced relationship by
means of a spacer washer 94 and a retaining ring 96 on a shaft 98
extending from the lead screw 48. The retaining ring 96 maintains
the relative position between the lead screw and the bearings 90
and 91.
At the input station end of the lead screw 48 the bearings 92 and
93 are mounted within the support frame 10 and maintained in a
spaced relationship by means of a bearing spacer 100. These
bearings 92 and 93 support a shaft 102 extending from the lead
screw 48. A retaining ring 104 locates the bearing 92 within the
transport frame 10. This locates the shaft 102 in the frame 10
through the bearing spacer 100, the bearing 93, a lead screw pulley
108 and a jam nut 112. The shaft 102 is biased into this location
by a pressure applied by finger springs 95 and 97 against the
bearing 93 and also in engagement with the retaining ring 106.
Coupled to the shaft 102 by means of a woodruff key 110 and a jam
nut 112 is the lead screw pulley 108. The lead screw pulley 108 has
a crowned surface to be engaged by a flat belt 114. Power for
driving the flat belt 114 is provided by a reversible reluctance
synchronous motor 116 mounted to the transport frame 10 and coupled
to a clutch mechanism 118.
As shown in FIG. 9, the motor 116 is coupled to the clutch
mechanism 118 by means of a coupling 120 pinned or otherwise
secured to the output shaft 122 of the motor and a clutch shaft
124. The clutch shaft 124 is supported in a clutch housing 126 by
means of bearings, such as the bearing 128. Also supporting the
clutch shaft 124 is a stationary clutch member 130 including an
energizing coil (not shown).
Rotatably mounted on the clutch shaft 124 by means of bearings 132
and 134 is a drive pulley 136 also having a crowned surface for
engaging the flat belt 114. Secured to the drive pulley 136 is a
clutch disc 138 for engaging the clutch plate 131.
Rotary motion provided by the drive motor 116 is coupled to the
drive pulley 136 by actuating the clutch member 130. This causes
the clutch disc 138 to engage an energizing coil in the clutch
plate 131 to drivingly connect the clutch shaft 124 to the output
shaft 122 of the motor 116 to the flat belt 114. Rotary motion of
the clutch shaft 124 is transferred through the lead screw pulley
108 to the lead screw 48. Since the carriage base 40 is restrained
from rotating by means of the carriage slider 58, rotation of the
lead screw 48 causes the document carriage to be moved from the
input station 19 at the throat assembly 20 to a capture station 160
including a card capture tray 140.
To stop the document carriage 36 at a specific location along the
lead screw 48, a lead screw brake 142 is coupled to the shaft 98
and attached to the transport frame 10. This brake is actuated to
lock the lead screw 48 in a given position upon deactuation of the
clutch member 130.
As a document is positioned on the carriage tray 38 by the drive
roller 34, it is guided into place by means of card guides 144 and
146 fastened to the side wall 70. Additional card guides 148-151
are also provided on the side wall 70 to form a guide track for an
encoded document on the carriage tray 38. An encoded document is
biased into the guide track formed by the card guides 144, 146 and
148-151 by the pressure roller 66 exerting a force on the edge of
the encoded document.
Spaced along the guide track provided by the card guides 144, 146,
and 148-151 is an encoding station for encoding data onto a passing
document and a read station for reading encoded data from a passing
document. The encoding station includes a write head 152 positioned
below the guide track and the read station includes a read head 154
(partially shown) also positioned below the guide track. Rotatably
mounted above the write head 152 is a pressure roller 156 mounted
to the side wall 70 of the transport frame 10. Similarly,
immediately above the read head 154 is a pressure roller 158 also
mounted to the wall 70.
For a few selected operations of the card transport, an encoded
document on the carriage tray 38 is delivered to the card capture
tray 140. The document carriage 36 is driven to the capture station
160 and stopped. As the carriage tray 38 approaches the capture
station 160, an encoded document is deflected upward by a capture
ramp 162 to be gripped between a pinch roller pair including a
drive roller 164 and an idler roller 204 (FIG. 10) mounted
immediately below the drive roller 164. The drive roller is driven
to engage an encoded document deflected from the tray 38 and by
frictional engagement removes the document from the tray for
delivery into the card capture tray 140.
Referring specifically to FIGS. 2, 3 and 5, there is shown a belt
and pulley arrangement for powering the drive rollers 34 and 164.
An input/output motor assembly 166 is mounted to the transport
frame 10 and includes a drive pulley 168 mounted to an output shaft
169. Encircling the pulley 168 is a timing belt 170 for providing
power to the drive rollers 34 and 164. Mounted to the transport
frame 10 immediately above the motor assembly 166 is a belt idler
172 to establish a path for the timing belt 170. The timing belt
170 also engages a timing belt torsion pulley assembly 174 mounted
to a shaft 176 that extends through the wall 70 to the drive roller
34.
Referring to FIG. 5A, there is shown an exploded view of the timing
belt torsion pulley assembly 174 including a timing pulley 174a
freely rotating on the shaft 176. Formed as an integral part of the
pulley 174a and extending from a surface thereof is a stop lock
174b. This stop lock 174b engages a stop pin 174c extending from an
end plate 174d. The end plate 174d is affixed to the shaft 176 by
means of set screws 174e. A roller spring 174f has one end engaging
the pulley 174a and a second end engaging the end plate 174d. This
spring biases the stop pin 174c against the stop lock 174b for
normal operation, as shown in FIG. 5.
Functionally, the torsion pulley assembly 174 minimizes damage to a
document transported through the drive rollers 34 and 35 onto the
carriage tray 38. As the document is transported into the system
through the drive rollers 34 and 35 the leading edge actuates a
sensor 194 thereby causing the clutch member 130 to engage and
cause rotation of the lead screw 48 and consequent movement of the
carriage tray 38. Due to inherent delays within the mechanical and
electrical operation of the system, the carriage tray 38 does not
begin to move immediately upon sensing of the leading edge of a
document. Thus, the document may be forced against the tray tab 41
on the carriage tray 38 before the carriage has started its
movement and while the card is still engaged by the drive rollers
34 and 35. This presents a potential problem of damaging the
inserted document or other malfunctions.
The torsion pulley assembly 174 permits the drive pulley 174a to
rotate up to approximately 300.degree. after the document has been
fully delivered to the carriage tray 38. As a document is delivered
to the carriage tray 38 and hits the tray tab 41 the drive rollers
34 and 35 will stop rotating and the roller spring 174f begins to
wind up by continued movement of the drive pulley 174a. The torque
generated by the roller spring 174f is sufficient to deliver a
document into the carriage tray 38 and the roller spring 174f will
not begin to wind up until a card hits the tray tab 41.
The power train from the input/output motor assembly 166 next
includes a timing belt pulley 178 mounted to a shaft 180 that
extends through the wall 70 to support the drive roller 164. The
input/output motor assembly 166 is reversible to provide selective
directional rotation to the drive rollers 34 and 164.
Also attached to the transport frame 10 is an electronic cage 182
that includes electronic circuitry for controlling operation of the
document transport. Input connectors 184 and 186 are provided for
the circuitry within the electronic cage 182. Also connected to the
electronic circuitry is an array of position sensors 188-191
displaced along the bed 192 of the transport frame 10. Another
input signal to the circuitry in the electronic cage 182 is
provided by a position sensor 194 mounted to the wall 71.
Operationally, the document transport of the present invention may
be understood with reference to the schematic illustration of FIG.
10. To begin the transport operation the carriage 36 is at the
front limit position 208 and an encoded document is inserted into
the system through the throat assembly 20. As the inserted document
passes a throat detector head 196 a signal is provided to external
control circuitry that generates a command to the electronic cage
182 to actuate the input/output motor assembly 166, the drive
rollers 34 and 164, and the lead screw motor 116. The card is
gripped between the drive roller 34 and the idler roller 35 and
delivered to the carriage tray 38 to be positioned in the plane of
the tray by means of the pressure rollers 74-77, and further
positioned in the guide track by the pressure roller 66. When the
card has been positioned on the carriage tray 38, the sensor 194
provides a signal to circuitry of the electronic cage 182 to
energize the clutch member 130 after releasing the lead screw brake
142. The clutch member 130 is not energized, however, until after
the lead screw motor 116 has had time to achieve synchronous
operation. This causes the lead screw 48 to be rotated to drive the
document carriage 36 from the input station 19 first to the write
head 152.
As an example of the sequence of operation in response to a read
command from external circuitry, a document deposited on the
carriage tray 38 is first transported past the inactive encode
station, then to the read station including the read head 154 to
enable the reading of encoded data on the document. As the document
carriage 36 approaches the read head 154, the read sensor 189
responds to the sensor tab 200 to enable external circuitry,
thereby initiating the reading of encoded data from the document.
Also at the read head 154 a document on the carriage tray 38
engages the pressure roller 158 to accurately position the document
on the tray by forcing the trailing edge thereof against a tray tab
39. Data is read from the document as it moves with respect to the
read head 154, thereby providing a continuous flow of data to
control circuitry not forming a part of the present invention.
After the document carriage 36 transports the encoded document past
the read head 154, the carriage position is sensed by the rear
sensor 188. In the usual mode of operation, the leading (rear) edge
of the sensor tab 200 generates a signal from this sensor to the
electronic circuitry of the cage 182 thereby deactivating the
clutch member 130, applying the brake 142, and reversing the
direction of rotation of the motors 116 and 166. Under automatic
control of the system, the clutch member 130 is again energized,
the brake 142 is released, and the lead screw 48 is driven in the
reverse direction to drive the document carriage 36 to the front
stop position 207, sensed by the leading (front) edge of the sensor
tab 201 thereby activating the front sensor. The carriage 36 is
again stopped and the motor reversed.
In response to a write-verify command from external circuitry, the
carriage 36 is started forward as before by energizing the clutch
member 130. When the start write sensor 190 detects the sensor tab
200, the encoded document on the carriage tray 38 is in the correct
position for re-encoding data thereon. A signal from the write
sensor 190 then enables external circuitry which supplies write
data to begin the encoding sequence. As the document carriage 36
approaches the write head 152, the pressure roller 156 engages the
leading edge of the encoded document and causes it to be positioned
against the tray tab 39. Again, the document is accurately
positioned on the carriage tray before beginning the encoding
sequence.
As the sensor tab 200 passes the read sensor 189 a signal is
provided to the circuitry for de-energizing the write head 152 to
initiate the reading of the newly encoded data. The document
carriage 36 continues to the rear stop position 206 and
automatically reverse direction.
After verifying correct encoded data, external circuitry generates
a return command, and the document carriage 36 continues toward the
input station where an encoded document on the carriage tray 38 is
deflected upward by a return ramp 202 to be gripped by the drive
roller 34 and the idler roller 198. A signal generated by the front
edge of the sensor tab 200 activating the front sensor 191 stops
the carriage at the front limit position 208; meanwhile the
input/output motor 166 rotates in a direction to drive the roller
34 to grip the encoded document deflected from the carriage tray
38. The document is delivered through the throat assembly 20 and
out of the transport mechanism. As the card is removed from the
throat assembly 20 the detector head 196 provides a signal to the
electronic circuitry for shutting down the card transport.
For those conditions when an encoded document on the carriage tray
38 is to be delivered into the capture tray 140, external circuitry
generates a capture command and the carriage is moved by the lead
screw 48 past the read head 154 to the rear limit position 205. The
rear sensor 188 allows the carriage to be driven to its extreme end
position until detected by the sensor tab 201. As the carriage 36
approaches the card capture tray 140, the encoded document is
deflected upward by the capture ramp 162. Previously, the
input/output motor 166 was energized to cause rotation of the drive
roller 164. A document deflected by the capture ramp 162 is gripped
between the drive roller 164 and the idler roller 204 to be
delivered into the card capture tray 140.
After a predetermined time interval, the motors 116 and 166 are
reversed and the clutch member 130 actuated to impart rotation to
the lead screw 48 in a direction to drive the document carriage 36
back to the input station 19. Again, When the document carriage 36
reaches the front limit position 208 the front sensor 191 provides
a signal to de-energize the motors 116 and 166, activate the brake
142, and deactivate the clutch member 130. The document transport
is again shut down and ready for a subsequent operational
sequence.
While only one embodiment of the invention, together with
modifications thereof, has been described in detail herein and
shown in the accompanying drawings, it will be evident that various
further modifications are possible without departing from the scope
of the invention.
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