U.S. patent number 3,864,964 [Application Number 05/092,229] was granted by the patent office on 1975-02-11 for method for diagnosing malfunctions in internal combustion engines.
This patent grant is currently assigned to Atlantic Richfield Company. Invention is credited to Frederick L. Voelz.
| United States Patent |
3,864,964 |
| Voelz |
February 11, 1975 |
METHOD FOR DIAGNOSING MALFUNCTIONS IN INTERNAL COMBUSTION
ENGINES
Abstract
A method for diagnosing mechanical malfunctions of internal
combustion engines resulting in unnecessarily high emissions of
carbon monoxide and/or hydrocarbon is disclosed. The method
comprises analyzing engine exhaust gases for carbon monoxide and
hydrocarbon content while the engine is operated at both the idle
and power carburetion circuits and comparing the analytical results
obtained.
|
Inventors: |
Voelz; Frederick L. (Orland
Park, IL) |
|
Assignee: |
Atlantic Richfield Company (New
York, NY)
|
| Family
ID: |
22232267 |
| Appl.
No.: |
05/092,229 |
| Filed: |
November 23, 1970 |
| Current U.S.
Class: |
73/114.71 |
| Current CPC
Class: |
G01M
15/108 (20130101); F02B 2075/027 (20130101) |
| Current International
Class: |
G01M
15/04 (20060101); G01M 15/10 (20060101); F02B
75/02 (20060101); G01m 015/00 () |
| Field of
Search: |
;73/116,23,117.3,118 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Myracle; Jerry W.
Attorney, Agent or Firm: Uxa; Frank J.
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. A method for diagnosing malfunctions of internal combustion
engines which result in exhaust gases having unnecessarily high
concentrations of carbon monoxide and hydrocarbons comprising:
1. analyzing for the carbon monoxide and hydrocarbon concentrations
of the exhaust gases from said engine, said gases being sampled
while said engine is being operated in modes (A) and (B), said
engine operational modes being at essentially constant no load
conditions at normal operating temperatures and (A) on the idle
carburetion circuit and (B) on the main carburetion circuit, the
engine being operated in modes (A) and (B) in any chronological
sequence; and
2. comparing said carbon monoxide and hydrocarbon concentrations,
wherein engine malfunctions resulting in an overly-rich air-fuel
mixture to said engine are indicated when the carbon monoxide
concentration obtained from operational mode (B) exceeds that from
operational mode (A) and engine malfunctions resulting in improper
fuel combustion are indicated when the hydrocarbon concentration
obtained from operational mode (B) exceeds that from operational
mode (A); and
3. correcting at least one of said indicated engine malfunctions
and thereby reducing at least one of said carbon monoxide and
hydrocarbon concentrations in said engine exhaust gases.
2. The method of claim 1, wherein said engine operated on the main
carburetion circuit is operated at a speed of at least about 1200
rpm.
3. The method of claim 2, wherein said carbon monoxide and
hydrocarbon concentrations are obtained by means of infra-red
spectrometry.
4. The method of claim 1, wherein said engine operated on the main
carburetion circuit is operated at a speed from about 1,200 rpm. to
about 4,000 rpm.
5. The method of claim 4, wherein said carbon monoxide and
hydrocarbon concentrations are obtained by means of infra-red
spectrometry.
6. The method of claim 5, wherein said engine is operated in
association with a motor vehicle and the exhaust gases for analysis
are sampled from the exhaust system effluent.
7. The method of claim 1, wherein said engine operated on the main
carburetion circuit is operated at a speed from about 2,000 rpm. to
about 3,000 rpm.
8. The method of claim 7, wherein said carbon monoxide and
hydrocarbon concentrations are obtained by means of infra-red
spectrometry.
9. The method of claim 8, wherein said engine is operated in
association with a motor vehicle and the exhaust gases for analysis
are sampled from the exhaust system effluent.
10. The method of claim 1, wherein said carbon monoxide and
hydrocarbon concentrations are obtained by means of infra-red
spectrometry.
Description
This invention relates to a method for reducing air pollution from
internal combustion engines. More particularly, this invention
relates to a method for diagnosing mechanical malfunctions which
can exist in internal combustion engines and which can result in
unnecessarily large amounts of carbon monoxide and hydrocarbons in
the engine exhaust gases.
The internal combustion engine is used to power, among other
things, practically all the transportation vehicles in use today.
For example, this type of power system is used in 90 million
automobiles in the United States alone. With the automobile
population continually increasing, the problem of diagnosing and
correcting mechanical malfunctions of internal combustion engines
in order to maintain each of these vehicles at maximum operating
efficiency is becoming more and more difficult. This problem is
accentuated by the limited supply of trained mechanics and
technicians. Many of the techniques used to diagnose engine
malfunctions are expensive, cumbersome and time-consuming which
further limits the number of malfunctions which can be properly
diagnosed, as well as inconveniencing the auto owner to the point
where he may actually avoid having engine malfunctions diagnosed
and corrected.
The internal combustion engine manufactures useful power by the
explosive combustion of fuel, normally of the hydrocarbon type,
such as natural gas, gasoline, kerosene, diesel fuel, etc., and
oxygen, normally taken from air. It is almost inherent that a
certain amount of carbon monoxide and hydrocarbon will be present
in the exhaust gases from these engines. The carbon monoxide and
hydrocarbons emitted from internal combustion engines add
significantly to the overall problem of air pollution. Therefore,
it would be advantageous to minimize the amounts of these harmful
pollutants emitted in the exhausts of internal combustion
engines.
One method of reducing these harmful emissions is by properly
maintaining the internal combustion engine. A mechanically
malfunctioning engine gives off substantially increased amounts of
carbon monoxide and hydrocarbons. However, because of the
previously noted complexity of current diagnostic techniques, many
engine malfunctions remain uncorrected and a potential substantial
reduction in air pollution is not attained.
Various procedures for testing exhaust emissions from internal
combustion engines are known to the art. Many of these procedures
may be used as diagnostic tools to pinpoint engine malfunctions.
However, each of these techniques are of limited use in the routine
maintenance surveillance of motor vehicle engines because such
techniques can be unduly expensive, cumbersome and/or
time-consuming.
The most comprehensive of these emissions testing procedures is
commonly referred to as the "California Cycle" and involve
operating the engine being tested at idle and at six conditions
using a chassis dynamometer to simulate actual road loading. Not
only is the chassis dynamometer an expensive piece of equipment,
but it also is complex, requiring substantial time and a skilled
technician to operate it properly. The "California Cycle" involves
analyzing the engine exhaust gas for various components (such as
carbon monoxide and hydrocarbons) at each of the seven operating
conditions. These individual emission values are multiplied by
weighting factors, which adjust the emission value by the time
normally spent operating the engine at the particular condition,
and added together to give an overall emission profile for the
engine. The table below gives the seven engine operating conditions
and the corresponding weighting factors for the "California
Cycle."
TABLE 1 ______________________________________ Weighting Engine
Operating Condition Factor ______________________________________
1. Idle 0.042 2. 0 - 25 Miles Per Hour (mph.) Acceleration 0.244 3.
30 mph. Cruise 0.118 4. 30 - 15 mph. Deceleration 0.062 5. 15 mph.
Cruise 0.050 6. 15 - 30 mph. Acceleration 0.455 7. 50 - 20 mph.
Deceleration 0.029 ______________________________________
Using arbitrarily set standards for carbon monoxide and hydrocarbon
emissions, it can be determined by operating an engine through the
California Cycle whether the engine emits unacceptably large
amounts of contaminants. However, since the California Cycle is a
time-consuming and involved procedure requiring seven sets of
analyses and the use of a chassis dynamometer, routine emmisions
surveillance of the approximately 90 million automobile engines
presently in use in the United States is impractical using this
procedure. Furthermore, the primary purpose of the California Cycle
is to determine the level of emissions and not what the causes of
excessive emissions might be. Therefore, the usefulness of the
California Cycle as a diagnostic tool is very much limited.
Cline and Tinkham have disclosed one method by which mechanical
malfunctions which result from excessively high carbon monoxide and
hydrocarbon emissions can be diagnosed. See: "A Realistic Vehicle
Emission Inspection System," Journal of the Air Pollution
Association, 19, 230, 1969. This method involves analyzing engine
exhaust gases for carbon monoxide and hydrocarbon content while
operating the internal combustion engine of a motor vehicle at
idle, and also at low cruise and high cruise under load conditions,
obtained using a chassis dynamometer. The Cline - Tinkham method
sets arbitrary limitations on the amounts of both carbon monoxide
and hydrocarbon emissions permitted. If the engine emits more
carbon monoxide than is acceptably permitted at any of the three
operating levels, an overly rich (i.e., high fuel) air-fuel mixture
is indicated. If, on the other hand, the amount of hydrocarbon
emitted exceeds the arbitrary amount permitted at any one of the
three points of the Cline - Tinkham cycle, fuel is escaping from at
least one of the combustion chambers of the engine into the exhaust
system without having been properly subjected to combustion
Although the Cline - Tinkham method requires fewer exhaust gas
analyses than the California Cycle, it does have a number of
disadvantages. In particular, like the California Cycle, the Cline
- Tinkham method requires the use of a chassis dynamometer to
provide the load conditions during testing and therefore, it
burdened with many of the above noted disadvantages inherent in the
California Cycle. Also, the Cline - Tinkham procedure places total
reliance upon arbitrarily set levels of carbon monoxide and
hydrocarbon engine emissions. This total reliance may lead to
unsound or, at best, incomplete results. For example, the Cline -
Tinkham procedure may determine that a particular internal
combustion engine is a non-high emitter since it fails to emit
either carbon monoxide or hydrocarbons at a level greater than
arbitrarily set for testing, and still the engine may be emitting
these harmful gases in amounts much above the minimum possible.
Such an engine would be declared a completely acceptable emitter by
the Cline - Tinkham method and still may be producing unnecessarily
large amounts of carbon monoxide and hydrocarbons. Substantial
reduction in the amount of carbon monoxide and/or hydrocarbon
emitted might be realized if certain mechanical malfunctions
existing in this "non-high emitting" engine were corrected. As is
apparent from the foregoing, there is a need for a procedure which
can be used to simply, inexpensively and quickly diagnose
malfunctions that can exist in internal combustion engines to cause
the emission of unnecessarily large amounts of carbon monoxide
and/or hydrocarbons in the engine exhaust gases.
It has now been discovered that mechanical malfunctions of internal
combustion engines which cause unnecessarily high carbon monoxide
and/or hydrocarbon exhaust gas emissions can be diagnosed by
analyzing the exhaust gases from an internal combustion engine
operated at only two engine speeds without using a load simulating
device, such as a chassis dynamometer. The exhaust gases to be
analyzed for carbon monoxide and hydrocarbon content are sampled
while the engine is being operated at: (1) idle, i.e., while the
engine is being operated on the idle carburetion circuit; and (2) a
speed on the main carburetion circuit of the engine.
Therefore, in one aspect, the present invention is a method for
diagnosing malfunctions of internal combustion engines which result
in exhaust gases having unnecessarily high concentrations of carbon
monoxide and hydrocarbons comprising:
(1) analyzing for the carbon monoxide and hydrocarbon
concentrations of the exhaust gases from the engine sampled while
the engine is being operated in modes (A) and (B), the two engine
operational modes being at essentially constant no load conditions
at normal operating temperatures and (A) on the idle carburetion
circuit and (B) on the main carburetion circuit, the engine being
operated in modes (A) and (B) in any chronological sequence;
and
2. comparing at least one of said carbon monoxide and hydrocarbon
concentrations, wherein engine malfunctions resulting in an overly
rich air-fuel mixture to the engine are indicated when the carbon
monoxide concentration obtained from operational mode (B) exceeds
that from operational mode (A), and engine malfunctions resulting
in improper fuel combustion are indicated when the hydrocarbon
concentration obtained from operational mode (B) exceeds that from
operational mode (A).
In order to practice the present invention, it is necessary to
operate the engine at only two speeds. One speed is idle, i.e., the
engine is operated on the idle carburetion circuit. The other
engine speed is on the main carburetion circuit, rather than the
idle circuit. Idle carburetion circuit operation is normally
achieved at engine speeds from about 400 rpm. to about 1100 rpm.
For many internal combustion engines, in particular engines of
motor vehicles, i.e., automobiles, trucks, etc., main carburetion
circuit operation can be achieved by running the engine at a speed
of at least about 1200 rpm. In order to insure that the engine is
off the idle and on to the main circuit, it is preferred that
engine speeds of at least about 2000 rpm. be used. For safety
reasons, it is normally preferred not to exceed about 4000 rpm.,
more preferably about 3000 rpm., when practicing the method of this
invention. Therefore, the preferred range of main circuit engine
speeds is from about 1200 rpm. to about 4000 rpm., while the more
preferred range is from about 2000 rpm. to about 3000 rpm.
While testing the engine at idle and main carburetion circuit
speeds, the engine is operated under no load conditions. The no
load condition means that the engine is essentially freerunning,
i.e., not working against a load whether real or simulated.
Therefore, the present invention is practiced without expensive and
complex load-simulating equipment (e.g., chassis dynamometer). This
"no-load" feature of the present invention provides a major
advantage over prior art procedures. The present procedure is less
expensive, quicker and requires less skill to practice than do the
prior art procedures. The present invention permits the skilled
technician or mechanic to devote the time and expertise that had
been spent setting up and running loaded engine tests to more
difficult maintenance problems. This "no-load" feature also allows
more engines to be tested in a given period of time, thus extending
the pollution control benefits of the present invention to more
motorists. This in turn, increases the overall pollution control
benefits of the invention.
In order to practice the present invention, it is not necessary to
set any emission standards. It has been discovered that engine
malfunctions which result in unnecessarily large amounts of harmful
emissions can be diagnosed by comparing the carbon monoxide and/or
hydrocarbon emissions data from idle and main carburetion circuit
engine operation without regard to the absolute concentration of
either contaminant. This discovery represents a major advance over
the prior art procedures which relied entirely on arbitrarily set
standards of exhaust gas carbon monoxide and hydrocarbon
concentration. By correcting mechanical malfunctions indicated by
practicing the present invention, one may reduce the exhuast gas
concentration of carbon monoxide and hydrocarbons to the minimum
possible, rather than merely below some arbitrarily set standard
concentration. This enhances the pollution control benefits of the
present invention in that diagnosis of mechanical malfunctions
which may result in reductions in exhaust gas carbon monoxide
and/or hydrocarbon concentration may be possible even though the
initial concentrations of these pollutants are below a previously
set acceptable level.
Among the engine malfunctions resulting in an overly rich air-fuel
mixture to the engine which can be indicated by practicing the
present invention are the following: (1) improper carburetor
adjustment; (2) restricting carburetor air filter element (i.e.,
the air filter element is partially plugged, thereby impeding the
flow of needed combustion air); (3) engine choke system not
functioning properly; (4) malfunction positive crankcase
ventilation system; and the like. Among the engine malfunctions
resulting in improper fuel combustion which can be indicated by
practicing the present invention are the following; (1) engine
ignition system malfunctions; (2) engine valve malfunctions; (3)
worn or fouled spark plugs; (4) defective spark plug wire leads;
(5) worn or defective piston rings; and the like. Once the method
of the present invention has indicated the presence of an engine
malfunction, further tests and procedures on individual components
of the engine can be used to pinpoint and/or correct the
malfunction.
For example, if the method of the present invention indicates that
an engine has a malfunction resulting in an overly rich air-fuel
mixture, the carburetor air-filter element can be tested by the
method disclosed in ("Method" by Frederick L. Voelz, Docket No.
13-0014, patent application Ser. No. 82864 now Pat. No. 3,663,811)
to determine if it is restricting the flow of combustion air,
and/or the engine carburetor can be adjusted by the method
disclosed in ("Method" by Frederick L. Voelz, Docket No. 13-0015)
to minimize the amounts of carbon monoxide and hydrocarbons emitted
from the engine. Similarily, if the method of the present invention
indicates that the engine has a malfunction resulting in improper
combustion of fuel, various tests of the ignition system and
combustion chambers, for example, conventional inspection methods
for spark plugs and spark plug leads, can serve to pinpoint the
malfunctions.
Any internal combustion engine which can be run on both idle and
main carburetion circuits may be tested by the method of the
present invention. Among the types of engines included are 2 cycle
engines, 4 cycle engines, rotary piston driven engines, turbine
engines and the like. Engines which are normally operated in
association with transportation means such as automobiles, trucks,
etc., as well as those operated in association with
non-transportation means may be tested in the practice of the
present invention. Because of emission control system revisions,
certain (e.g. Ford Motor Company products) 1969 and all subsequent
motor vehicle engines are somewhat insensitive to that aspect of
the present invention which indicates malfunctions resulting in an
overly rich air-fuel mixture. Severe engine malfunctions which
produce an overly-rich air-fuel mixture in these engines may be
diagnosed by the method of the present invention. The aspect of the
invention in which malfunctions resulting in improper fuel
combustion can be diagnosed is unaffected by the above-noted design
changes.
In the method of the present invention, the engine is run at normal
operating temperatures to insure consistant results. In order to
achieve normal operating temperatures, the engine may be run for a
sufficiently long time so that the engine choke system, if any, is
completely open and does not itself restrict the flow of combustion
air. In any case, normal engine operating temperatures vary
depending on the type of engine, air-fuel ratio, thermostating,
etc. Generally, normal operating temperatures for internal
combustion engines are from about 170.degree. to about
240.degree.F. (engine block temperature.)
The carbon monoxide and hydrocarbon contents of the exhaust gases
may be analyzed in any conventional manner known to the art.
Included among these conventional analytical methods are gas
chromatography, mass spectrometry and infra-red spectrometry.
Because of the speed and accuracy of analysis, it is preferred to
utilize infra-red spectrometry in the practice of the present
invention. In particular, the use of non-dispersive infra-red
(NDIR) analyzers is preferred in the practice of this invention.
These infra-red analyzers operate on the known principle that
carbon monoxide gas and hydrocarbon gas absorb infra-red energy
having specific wave lengths. When infra-red energy is sent through
a stream of engine exhaust gas, a certain amount of energy is
absorbed by the carbon monoxide (or hydrocarbons) in the gas
stream. The amount of absorbed energy has a direct relationship to
the volume concentration of carbon monoxide (or hydrocarbons) in
the exhaust gas. By comparing, normally using electronic means, the
amount of infra-red energy of the specific wave length absorbed by
carbon monoxide (or hydrocarbons) remaining with the original
amount of infra-red energy of this wave length, it is possible to
determine the amount of carbon monoxide (or hydrocarbons) in the
exhaust gas. This type of infra-red analyzer can be packaged as a
relatively portable and inexpensive instrument. The analyzer
mobility and low cost are additional reasons for preferring
infra-red spectrometry for analyzing the carbon monoxide and
hydrocarbon concentrations of engine exhaust gases.
When testing internal combustion engines that are associated with
automobile and other motor vehicles, it is preferred to sample the
engine exhaust gases for analysis from the tail pipe effluent, i..,
the exhaust system effluent. Although it is not critical to the
present invention which engine operational mode is run first, if
the exhaust gases for analysis are sampled from the exhaust system
effluent, it is preferred to run the engine in mode (B) (main
carburetion circuit operation) prior to mode (A) (idle circuit
operation). This procedure is preferred since operating the engine
on the main carburetion circuit clears the engine exhaust system
and helps to insure representative sampling of the exhaust gases
when the engine is operated at idle. If operational mode (A) is run
prior to operational mode (B), it is preferred that the engine be
operated at an elevated speed (e.g. about 2000 rpm.) for about 30
seconds to clear the engine exhaust system prior to operating the
engine in mode (A).
Since the engine exhaust system (i.e., muffler, tail pipe, etc.,)
is subject to great wear, the possibility of gas leaks exists.
Therefore, in order to insure the accuracy and reproducibility of
the tail pipe effluent carbon monoxide and hydrocarbon analyses, it
is preferred that if the tail pipe effluent is used as the source
for exhaust gas samples, the engine exhaust system be tested for
gas leaks at some point during the practice of this invention. The
point at which the leak testing takes place is not critical to the
present invention, although, for convenience and time saving
reasons, it is preferred that the leak testing occur at or prior to
the time of the first carbon monoxide and hydrocarbon analyses.
The exhaust system leak testing can be accomplished in any
conventional manner, for example, visual inspection of the exhaust
system. However, the preferred method of leak testing is to analyze
the tail pipe effluent for oxygen concentration. It is well known
that the exhaust gases from a conventional four cycle internal
combustion engine (the standard automobile engine) operated on the
idle carburetion circuit contain between about 1% to about 4% by
volume of oxygen. Any significant deviation, for example, at least
about 3% by volume from the upper limit of the above oxygen
concentration range found in the tail pipe effluent indicates a
leak in the engine exhaust system. Exhaust from engines which are
equipped with air injection emission control devices normally
contain between about 7% to about 20% by volume of oxygen, and
therefore, may be deemed insensitive to the "oxygen analysis"
method for testing for air leaks. The oxygen concentration can be
obtained by any conventional analytical method, such as
amperometric methods, magnetic susceptibility methods, gas
chromatography and mass spectrometry. The preferred methods of
oxygen analysis are the amperometric methods.
The following examples illustrate more clearly the method of the
present invention. However, these illustrations are not to be
interpreted as specific limitations on this invention.
EXAMPLE 1
A 1964 Pontiac automobile powered by a standard 4 cycle, internal
combustion engine was selected for testing. During the test, the
engine was run at no load conditions and at normal operating
temperatures so that the engine choke system did not restrict the
flow of combustion air. It was determined that the engine exhaust
system was in tact and that, therefore, reliable specimens of
exhaust gas could be obtained by sampling the tail pipe effluent.
The engine speed was brought to and maintained at 2500 rpm. (main
carburetion circuit operation) through the use of a portable
tachometer. While maintaining the speed of the engine at 2500 rpm.,
the exhaust gases (tail pipe effluent) from the engine were
analyzed for carbon monoxide and hydrocarbon concentrations by
means of a portable non-dispersive infra-red analyzer. The carbon
monoxide concentration was determined to be 3.75% by volume of the
total exhaust gases, and the hydrocarbon concentration was
determined to be 380 ppm.
The engine speed was then reduced to idle, about 440 rpm., and the
exhaust gases were again analyzed for carbon monoxide and
hydrocarbon concentration. At this point, the exhaust gases
contained 1.3% by volume carbon monoxide and 440 ppm.
hydrocarbon.
These analytical data indicated that the engine was receiving an
overly-rich air-fuel mixture. It was determined, using the method
of ("Method" by Frederick L. Voelz, Docket No. 13-0014, patent
application Ser. No. 82864 now patent no. 3,663,811), that the
carburetor air filter element was restricting the flow of
combustion air to the engine. The used carburetor air filter
element was replaced by a non-restricting element. This maintenance
procedure resulted in an exhaust gas carbon monoxide concentration
reduction of 20% at 2500 rpm. and about 4% at the idle carburetion
circuit operation.
EXAMPLE 2
A 1968 Chevrolet automobile equipped with a standard 4 cycle,
internal combustion engine was tested in a manner similar to that
of Example 1. The carbon monoxide concentration of the exhaust
gases at 2500 rpm. was determined to be 1.0% by volume while the
concentration at idle carburetion circuit operation was 0.4% by
volume. Exhaust gas hydrocarbon concentration at 2500 rpm. was 80
ppm. and at idle was 180 ppm. These data indicated that the engine
was receiving an overly rich air-fuel mixture.
Various engine components were tested including the positive
crankcase ventilation system. The positive crankcase ventilation
system was pressure tested and determined to be operating at less
vacuum than desirable. Therefore, the positive crankcase
ventilation valve was replaced. This maintenance procedure resulted
in an exhaust gas carbon monoxide concentration reduction of 30% at
2500 rpm. and 50% at idle circuit operation.
EXAMPLE 3
A 1968 Dodge automobile equipped with a standard 4 cycle, internal
combustion engine was selected for testing. The engine was tested
in a manner similar to that of Example 1. The engine exhaust gas
carbon monoxide concentration at 2500 rpm. was 1.0% by volume,
while the carbon monoxide concentration at idle was 5.5% by volume.
The exhaust gas hydrocarbon concentration was 1200 ppm. at 2500
rpm. and 350 ppm. at idle. These data indicated that the engine had
a malfunction resulting in improper fuel combustion.
The engine ignition system was inspected and it was found that the
spark plugs were worn and fouled. Replacement of these spark plugs
resulted in a reduction in exhaust gas hydrocarbon concentration of
79% at 2500 rpm. and about 6% at idle.
EXAMPLE 4
A 1966 Ford automobile equipped with a standard 4 cycle, internal
combustion engine was selected for testing. The procedure followed
was similar to that of Example 1. The exhaust gas carbon monoxide
concentration at 2500 rpm. was 0.95% by volume and at idle as 1.7%
by volume. The exhaust gas hydrocarbon concentration was 1500 ppm.
at 2500 rpm. and 700 ppm. at idle. These results indicated an
engine malfunction resulting in improper fuel combustion. The
ignition system was inspected and it was found that the distributor
rotor and cap were worn and needed replacement. The replacement of
these components resulted in an exhaust gas hydrocarbon
concentration reduction of 90% at 2500 rpm. and 20% at idle.
EXAMPLE 5
A 1966 Plymouth automobile equipped with a standard 4 cycle,
internal combustion engine was tested in a manner similar to that
of Example 1. The concentration of carbon monoxide in the engine
exhaust gases was considered to be normal at both engine speeds,
while the exhaust gas hydrocarbon concentration at 2500 rpm. was
820 ppm. and at idle was 320 ppm. These results indicated a
malfunction resulting in improper fuel combustion. The ignition
system was inspected and it was determined that a single spark plug
was cracked and, therefore, needed replacement. Replacing this
single spark plug resulted in a reduction in hydrocarbon
concentration at 2500 rpm. of 88% and at idle of 44%.
In each of the preceeding examples, correction of the malfunction
indicated by practicing the present invention resulted in a
substantial reduction in the amount of carbon monoxide or
hydrocarbons emitted to the atmosphere. Because of the concern over
air pollution, this benefit of the present invention is
increasingly important and, from the point-of-view of the public at
large, may be the primary advantage of the present invention.
These examples illustrate that the present invention provides an
inexpensive, highly portable and quick method for determining: (1)
whether the internal combustion engine being tested does in fact
have a malfunction which results in unnecessarily large emissions
of carbon monoxide and/or hydrocarbons; and (2) what the general
nature of the malfunction is. Without this invention and in the
absence of elaborate equipment, such as a chassis dynamometer, it
would be necessary to take time to test each individual engine
component separately and, even then, the possibility would still
exist that each component would be functioning properly. This
wasting of valuable maintenance time and skill can be avoided by
practicing the present invention.
Example 2 is of particular significance, for this example indicates
clearly that the method of the present invention is able to
diagnose the presence of malfunctions which result in unnecessarily
high concentrations of carbon monoxide and/or hydrocarbons without
regard for the absolute concentration of these components. The
initial levels of carbon monoxide determined (i.e., 1.0% by volume
at 2500 rpm. and 0.4% by volume at idle) are substantially below
arbitrarily set acceptable emission standards which have been used
in the past. This fact, notwithstanding, the method of the present
invention pointed to a malfunction which upon being corrected
resulted in a substantial reduction in the amount of carbon
monoxide emitted to the atmosphere.
In summary, the preceeding examples illustrate that the method of
the present invention is quick, uncomplicated and does not require
a great deal of mechanical skill or experience to practice. The
fact that during the practice of the invention, the engine is
operated at no load conditions and portable infra-red analyzers and
tachometers can be used, makes this method extremely valuable for
inexpensive testing of large numbers of internal combustion
engines. The portable, infra-red analyzers and other equipment,
such as oxygen analyzers, which may be necessary, can be loaded
onto a truck or van which is sent from place to place testing
engines. This mobility feature is an additional outstanding benefit
of the present invention.
While this invention has been described with respect to various
specific examples and embodiments, it is to be understood that the
invention is not limited thereto and that it can be variously
practiced within the scope of the following claims.
* * * * *