U.S. patent number 3,857,220 [Application Number 05/390,563] was granted by the patent office on 1974-12-31 for arrangement for processing printing orders.
This patent grant is currently assigned to AGFA-Gevaert Aktiengesellschaft. Invention is credited to Berthold Fergg, Friedrich Hujer, Erich Nagel, Horst Schneider, Wolfgang Zahn.
| United States Patent |
3,857,220 |
| Schneider , et al. |
December 31, 1974 |
ARRANGEMENT FOR PROCESSING PRINTING ORDERS
Abstract
Timing, arrangement and interconnection of film and reproduction
cutting means, sorters and packaging for maximum utilization of
operator time.
|
Inventors: |
Schneider; Horst (Horrem,
DT), Fergg; Berthold (Munich, DT), Zahn;
Wolfgang (Munich, DT), Hujer; Friedrich
(Grunwald, DT), Nagel; Erich (Anzing, DT) |
|
Assignee: |
AGFA-Gevaert Aktiengesellschaft
(Leverkusen, DT)
|
| Family
ID: |
27182900 |
| Appl.
No.: |
05/390,563 |
| Filed: |
August 22, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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185163 |
Sep 30, 1971 |
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Foreign Application Priority Data
| Current U.S.
Class: |
53/500;
83/371 |
| Current CPC
Class: |
G03D
15/00 (20130101); Y10T 83/543 (20150401) |
| Current International
Class: |
G03D
15/00 (20060101); B65b 057/10 () |
| Field of
Search: |
;53/59R,123,131
;83/105,371,519 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: McGehee; Travis S.
Assistant Examiner: Sipos; John
Attorney, Agent or Firm: Striker; Michael S.
Parent Case Text
CROSS-REFERENCES TO RELATED APPLICATIONS
The present application is a continuation-in-part of copending
application Ser. No. 185,163, filed Sept. 30, 1971 and now
abandoned.
Claims
What is claimed as new and desired to be protected by Letters
Patent is set forth in the appended claims:
1. Photographic arrangement, comprising, in combination, first
elongated signal carrier means having a plurality of first frames
and a plurality of first frame lines each separating two
consecutive ones of said plurality of first frames, each of said
first frames having an original; second elongated signal carrier
means having a plurality of prints, each constituting a
reproduction of a corresponding one of said originals; first
cutting means for cutting said first elongated signal carrier means
at said frame lines into strips having a predetermined maximum
length, upon receipt of a first start signal; second cutting means
for cutting said second elongated signal carrier means upon receipt
of a second start signal; and control means inter-connected between
said first and second cutting means, for furnishsing said first
start signal in dependence upon the operation of said second
cutting means.
2. A photographic arrangement as set forth in claim 1 wherein a
selected plurality of consecutive ones of said first frames and
corresponding ones of said prints constitute an order, said first
and second elongated signal carrier means having, respectively,
first and second end markings signifying the ends of said orders;
further comprising second transport means transporting said second
elongated signal carrier means along a predetermined path past said
second cutting means; second scanning means located along said
predetermined path for scanning said second elongated signal
carrier means and furnishing scanned second end signals in response
to said second end markings; and wherein said control means
comprise logic circuit means furnishing said first start signal in
response to said second scanned end signal.
3. An arrangement as set forth in claim 1, wherein said second
elongated signal carrier means further comprise second additional
markings, each of said second additional markings indicating an
unacceptable reproduction; further comprising sorting means
receiving said second signal carrier means after cutting by said
cutting means, said sorting means comprising first scanning means
for scanning said second additional markings and furnishing first
scanning signals in response thereto, said sorting means sorting
said reproductions into unacceptable and acceptable reproductions
in dependence upon said first scanning signals.
4. Arrangement as set forth in claim 3, further comprising
transport means for transporting said first elongated signal
carrier means along a predetermined path past said first cutting
means; and wherein said control means further comprise second
circuit means for activating said transport means to transport said
first elongated signal carrier means past said first cutting means
without activation of said first cutting means, upon receipt of
said first scanning signal.
5. Arrangement as set forth in claim 4, further comprising first
counting means connected to said second cutting means for counting
the number of activations thereof during one of said orders and
furnishing a first counting signal signifying said number of
activations.
6. Arrangement as set forth in claim 5, further comprising
computing means receiving said first counting signal and computing
the charge for an order at least in part in dependence thereon.
7. An arrangement as set forth in claim 6, further comprising
verification means for verifying the processing of said order; and
printing means for printing numbers corrsponding to said first
counting signal and said verification means.
8. An arrangement as set forth in claim 7, wherein said
verification means have first and second verification markings
corresponding, respectively, to a dealer number and an order
number; further comprising read-out means for furnishing read-out
signals corresponding to said dealer number and order number and
transmitting said read-out signals to said computing means.
9. An arrangement as set forth in claim 8, wherein said
verification means comprise packaging means, said packaging means
being adapted to hold the originals and reproductions constituting
one of said orders.
10. An arrangement as set forth in claim 9, wherein said read-out
means comprise a slot for inserting said packaging means; and
wherein said printing means is mounted in said slot.
11. An arrangement as set forth in claim 10, further comprising
keyboard means for furnishing signals to said computing means and
said printing means under operator control.
12. An arrangement as set forth in claim 11, wherein said signals
furnished by said keyboard means include signals signifying the
size of the reproduction, the type of film, the packaging, the
date, and the processing equipment.
13. An arrangement as set forth in claim 2, further comprising a
receiving station for receiving said first elongated signal carrier
means after cutting by said first cutting means; and third scanning
means for scanning said receiving station and furnishing a third
scanning signal when said receiving station is empty.
14. An arrangement as set forth in claim 13, wherein said control
means comprise digital control means.
15. An arrangement as set forth in claim 14, wherein said control
means comprise logic circuit means furnishing said first start
signal in the simultaneous presence of said third scanning signal
and said scanned second end signal, in the absence of said first
scanning signal.
16. An arrangement as set forth in claim 15, further comprising
operator controlled means for furnishing a start signal to said
second cutting means; and means blocking said operator controlled
start signal from said second cutting means until receipt of said
scanned second end signal.
17. An arrangement as set forth in claim 16, wherein said blocking
means comprise an AND gate.
Description
BACKGROUND OF THE INVENTION
This invention relates to arrangements for carrying out printing
orders. Specifically, film is given into a dealer for processing by
amateur photographers. The dealer forwards the film to a printing
station. In this printing station the film is processed with use of
very little processing personnel, by gluing the strips of film
furnished by different dealers together and subjecting the
resulting long film strips to automatic processing. The resulting
pictures (reproductions) are subjected to visual inspection. Those
pictures which are not adequate and whose printing is to be
repeated have a mark affixed to them. This mark is scanned and
during the cutting process the so-marked pictures are separated
from the good copies. For completing an order the cut pictures
corresponding to a particular order must be put together with the
film of the order. The film has been cut into strips of
predetermined maximum length, for example into strips each holding
five or six negatives. Further, after the film and the pictures
have been so put together it is necessary to compute the cost of
the order. This requires the entering of various data into a
computer, as for example how many copies of what size were
delivered, what type of packaging and what type of processing the
film was subjected to. After computing the cost of the order the
film is then mailed back to the dealer who in turn returns it to
the customer. In conventional arrangements at the film processing
station, most of the processing took place manually. This of course
results in a long time period for the processing of each order.
It is the object of the present invention to automate the
processing of a printing order.
The present invention therefore comprises first elongated signal
carrier means having a plurality of first frames and a plurality of
first frame lines, each of said first frame lines separating
successive ones of said frames. The elongated signal carrier means
further have first end markings marking the end of an order. The
invention further comprises second elongated signal carrier means
having a plurality of prints. The second elongated signal carrier
means further have second end markings indicating the end of an
order. First cutting means are furnished for cutting said first
elongated signal carrier means into strips having a predetermined
maximum length in response to a first start signal. Second cutting
means are provided for cutting said second elongated signal carrier
means in response to a second start signal. Second transport means
transport said second elongated signal carrier means past said
cutting means. Finally, control means interconnect said first and
second cutting means and furnish said start signal when said second
end marking is in a predetermined position relative to said second
cutting means.
With an arrangement of the present invention the film and the
prints corresponding to the same order are assembled together at
the same location at which the pictures have been cut and the film
has been cut into strips. By suitable timing of the various
equipment required to carry out these processes, the time of the
operator can be almost completely utilized.
In accordance with its invention, further arrangements are also
provided which allow semi-automatic computing of the cost of an
order and the affixing of the price to the dealer to said
order.
The novel features which are considered as characteristic for the
invention are set forth in particular in the appended claims. The
invention itself, however, both as to its construction and its
method of operation, together with additional objects and
advantages thereof, will be best understood from the following
description of specific embodiments when read in connection with
the accompanying drawing.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 shows the physical arrangement of the various entities
required for the film processing;
FIG. 2 shows the control circuit interconnecting the equipments
shown in FIG. 1;
FIG. 3 is a timing diagram showing the operating times of the
various components;
FIGS. 4 and 5 depict a picture cutting and sorting arrangement;
and
FIGS. 6a and 6b illustrate a film cutting and transport arrangement
with FIG. 6c illustrating a control circuit for the film cutting
and transport arrangement of FIGS. 6a and 6b.
DESCRIPTION OF THE PREFERRED EMBODIMENT
A preferred embodiment of the present invention will now be
described with reference to the drawing.
In FIG. 1, the reference numeral 1 denotes a kidney-shaped work
bench at the inside of which is positioned a seat 2 for the
operator of the equipment. On the left side of the work bench is
film cutting equipment, 3, (first cutting means). This film cutting
arrangement is used to cut the film which has been pasted together
into a long band and thereafter rolled up, into strips having a
maximum predetermined length, that is a length suitable for
packaging. The cutting takes place at the frame lines. The film is
herein referred to as first elongated signal carrier means. At the
edge of the film are notches or perforations which have been
affixed to indicate each exposed negative. Further, the film band
has end markings which indicate the position of the glued junctions
where film of two different orders has been pasted together. These
end markings may for example be notches on both sides of the film
or it may be recognizable by the relatively low transparency of a
gluing strip. The so-cut strips are fed into an arrangement 4 in
which they are stacked. Further, scanning means (herein referred to
as third scanning means) are furnished at this station which
furnish a signal when no film strips are present in the
arrangement. The scanning means may for example comprise a
microswitch or it may be photoelectric scanning means. Underneath
this film stacking arrangement 4 is positioned a magazine 5 which
holds packaging means in an upright position so that the stack of
films can be transferred from the stacking arrangement 4 into the
package.
A magazine 6 is arranged at the middle of work bench 1. This
magazine contains the so-called order containers or packages. The
order containers are the packaging units in which pictures and the
film are both put. At this point these containers already contain a
order number and a dealer number in coded form for automatic read
out. The order number and the dealer number can have been entered
by the dealer and furnished with the film of the order.
Alternatively, the dealer and order numbers can have been affixed
at the processing station. In any case they can be read out
automatically. As shown in FIG. 1, the magazine 6 is arranged
towards the rear of the table. At the front of the table a stamping
arrangement is furnished which for the most part has its operating
parts underneath the work bench. Visible is only a slot 7 into
which the order containers are inserted. An automatic read-out
arrangement or scanning arrangement is situated near slot 7. This
reads out the dealer and order numbers when the order containers
are correctly positioned and furnishes these numbers to a central
computer.
Second cutting means, denoted by reference numeral 8 in FIG. 1, are
arranged at the right-hand side of the work bench 1. These cutting
means cut the printed pictures in accordance with identifying
markings which have been printed on the reverse side of the
pictures. As they enter these cutting means, these pictures are in
a large roll (second elongated signal carrier means) and contain
the pictures of a plurality of orders. Second end markings denote
the end of an order and were affixed to the back of the paper in
the roll when scanned signals scanned on the film denoted a glued
junction on the film.
The cutting means 8 (second cutting means) start cutting the
reproductions at the frame lines (second frame lines) upon receipt
of a second start signal and continue to operate until the end of
order marking is reached, whereafter the cutting arrangement stops.
Just prior to the cutting arrangement 8 is an arrangement denoted
by reference numeral 9 which serves to drive the paper which is in
a relatively heavy roll in order to diminish the tension in the
paper when in the cutting arrangement. A sorter 10 follows the
cutting arrangement. This sorter serves to sort the cut pictures
into acceptable and unacceptable copies. The unacceptable copies
have corresponding marks on their reverse side and the sorting
takes place in accordance with these marks. These marks are
referred to herein as second additional markings. These second
additional markings are scanned by first scanning means which
furnish first scanning signals in the presence of such markings.
Further, within cutting arrangement 8 are also arranged counting
means of a known type which count the number of activations of
cutter 8 within an order and furnish a number corresponding to the
total number of such cutting operations to a central computer. The
sorting arrangement also has associated counting means which count
the number of activations of the sorter so that the number of
pictures within an order whose processing must be repeated is also
known.
Further, a keyboard 11 is arranged within easy reach of the
operator. This allows the operator to enter other data required to
compute the cost of an order and which must be supplied to the
central computer and to the stamping means discussed above. These
may include the data at which the order was carried out,
information about the operator operating the printer, information
about the format of the picture, about the packaging, etc. Further,
the number of reproductions cut by the cutting means is also
indicated. It is further possible for the operator to make
corrections if, for example, an end of order marking has been
skipped and too high a number of copies has been charged to a
particular order.
FIG. 2 shows the control arrangement which interconnects the
equipment shown in FIG. 1. The second cutting means 8 have an input
for a start signal which is furnished by an AND gate 12 whose
inputs in turn comprise a start signal which may be manually
applied or applied by means of foot pedal by the operator. However,
the AND gate 12 only furnishes an output in response to this start
signal if a connection has been made for automatic operation within
equipment 8 so that a signal is applied to the second input of AND
gate 12. Further, a third input of AND gate 12 must also be
energized. The energization of this input will be discussed
below.
The cutting means 8 have a first output which is connected to a
counter which counts the number of activations of the cutting means
and thus determines the number of copies. This output of the
cutting arrangement 8 is labelled 13. The number representing the
total number of copies is furnished to the stamping arrangement
located in the vicinity of slot 7 and to a data storage 33 of the
computer.
Scanning means associated with cutting means 8 furnish the second
output, labelled 14, which carries signals corresponding to scanned
second end signals, that is a signal appears on line 14 at the end
of each order. This signal, specifically a pulse, is furnished to
the computer. Further, it is applied to one input of an AND gate 15
whose second input is connected to the film cutting arrangement 3.
This second input always receives a signal when a particular switch
within the cutting arrangement 3 has been set for automatic
operation. Thus during automatic operation the scanned second end
signal is always transferred through AND gate 15 and serves to set
a flip-flop 16 which thus stores the second end signal. When so
set, flip-flop 16 furnishes a positive potential to one input of an
AND gate 17. AND gate 17 has a second input which comes from the
previously mentioned scanning means 18 namely the scanning means
which indicate when the receiving station, namely the arrangement 4
in which the film is stacked, is empty.
A differentiating circuit 19 is connected to the output of AND gate
17. This differentiates the signal furnished by AND gate 17, that
is it furnishes a pulse when flip-flop 16 is set. This pulse serves
as a first start signal. Namely it starts the operation of film
cutter 3. Film cutter 3 then operates to cut a film into strips at
the frame lines. The pulse at the output of the differentiating
circuit 19 is also applied to a storage 20 causing a change of
state of this storage which is a monostable multi. After a
predetermined time interval this change of state of storage 20 is
utilized to reset storage 16. When storage 16 is in this reset
state, a 1 signal appears at the abovementioned third input of AND
gate 12, so that the cutting of the pictures by cutting means 8 can
recommence upon receipt of an operator applied start signal.
Sorting arrangement 10 associated with cutting means 8 furnishes an
output, labelled 21 in FIG. 2, which carries a signal whenever the
sorter is activated, that is when an unacceptable copy appears in
the pictures being cut. This signal, a first scanning signal, is
transmitted to the stamper and further to a flip-flop 22 which
changes state when receiving such a signal. Flip-flop 22 has a
negative output connected with a differentiating circuit 23. Since
flip-flop 22 is reset, as shown in FIG. 2, by the signal at the
output of the differentiating circuit 19, its negative output is
limited in time until the occurrence of the next end of order
signal at cutting means 8. Differentiating circuit 23
differentiates the negative pulse at the output of stage 22
furnishing a sequence of a negative and a positive pulse. The
negative pulse is shunted to ground via a diode 24, while the
positive pulse sets a bistable circuit (second circuit means) 25,
whose output when in this set state constitutes a second start
signal for cutting means 3. Upon receipt of this second start
signal the film is transported past cutting means 3 without
operation of the cutter. It might be said that the second start
signal impedes that part of the action of the first start signal
furnished by differentiating means 19 which causes the cutting
operation. Therefore if an unacceptable copy has been detected in
the roll of copies cut by cutter 8, the corresponding film is
pulled through without cutting until the end of order signal on the
film at which point it is cut. The scanned first end signal
signifying the end of the order as denoted by a corresponding mark
on the film also serves to reset flip-flop 25. Flip-flop 22 of
course was returned to its original state by the output signal of
differentiator 19 in response to the end of order signal on line
14, namely the signals signifying the end of the order on the
reproductions.
FIG. 3 is a timing diagram showing the operation of the various
components of the present invention and of the operator actions
during the processing of a film printing order. In the top line the
times during which cutting means 8 are operative are indicated. The
operating times for cutting means 3, the film cutter, is shown in
the line below. The various work phases for the operator are shown
in the lines below. Specifically in line 32 the times during which
data is entered on keyboard 11 are indicated. Line 27 shows the two
time periods in which pictures are removed from cutting means 8 and
put into the order container. In line 28 the time is indicated in
which the film strips are taken from receiving station 4, while in
line 29 the time is indicated for taking the container from slot 7.
Line 30 shows the time for comparison of the pictures with the
film, that is of the reproductions with the original and further
the comparison with the order number on the container to make sure
that all of these coincide. The time of operation of the printer
which prints the data on the containers is shown in line 31.
The cycle starts with the insertion of a roll of pictures and a
roll of films and the corresponding stack of containers to the
equipment. The film, reproductions and containers are first checked
to make sure that they correspond to each other (see line 30). If
the check is positive, the operator starts the cutting means 8
which commence to cut the pictures corresponding to the first
order, for example 20 copies, from the roll of pictures. During
this time the containers are inserted into slot 7 and data is
entered into key field 11. See line 32. When all copies
corresponding to an order have been cut, the end signal appears on
line 14. This causes the printer which prints data in the container
to be enabled and at the same time the film cutter, 3, is started
as described in relationship with FIG. 2. The film cutter cuts the
film corresponding to the pictures already cut into strips of
substantially equal length and the so-cut film arrives in a
receiving station 4. Simultaneously with the action of the film
cutter as shown in line 3, the operator removes the pictures from
cutting means 8 (see line 27). During this time also, as shown in
line 31, the data stored in the printer is transferred to the order
container which is at this point situated in slot 7. After the
stamping of the order bag, the operator, in accordance with line
27, puts the pictures into the container and, according to line 28,
removes the film strips from the film receiving station 4. The film
strips are also put into the container. The container is thus
filled with the film and the pictures of an order and properly
stamped with the data required prior to the mailing back of the
container to the dealer. The data for computing the cost was
furnished from the read-out means situated in slot 7, from keyboard
11 and from the counter associated with cutter 8 to the central
computer or else to an intermediate storage, as for example a card
perforating mechanism.
During the above step, the cutting means 8 are already operating
for cutting the pictures of the next order. If the operator has not
removed the film strips from the film receiving station 4 in time,
the cutting means 3 do not receive a start signal starting the
transport therethrough and the cutting of the film, since the third
scanning signal, namely the signal on line 18 is missing (see FIG.
2). Only when the film strips have been removed can the film
cutting arrangement start to operate. Immediately upon completion
of the previous order, the order container for the next order is
removed from magazine 6 and inserted into slot 7. The operation can
then continue as described above. It will be noted that the
operator operating this equipment is occupied almost all the
time.
The third operating cycle shown in FIG. 3 will now be discussed.
This is an operating cycle in which an unacceptable copy is found.
This information is immediately transmitted to the film cutting
arrangement 3 as described in relation to FIG. 2. The second start
signal applied to cutter 3 causes the film to be wound through
without cutting. The process continues until the next glue
junction, indicating an end of the order, is found. At this point
the film is cut. In this particular case the acceptable pictures
are put into the order bag, thhe unacceptable ones however together
with the uncut film, are put into a reprinting cycle, wherein
printing of the poor copies with other correction factors takes
place. The copies made after this second printing process are then
added to the pictures in the order container, the film is cut in
another arrangement and is also put into the order container.
FIGS. 4 and 5 illustrate a picture transport and cutting device
such as the one indicated by numerals 8 and 10 in FIG. 1 including
a sorter and end scan for reproductions in the form of photographic
prints 103, 103a which form a succession or strip 103a stored on a
supply reel 107 which is mounted on a hollow rectangular base or
support 101. The prints 103 are satisfactory prints and the prints
103A are defective, i.e., their characteristics are different from
those of the prints 103. Each defective print 103A is provided with
a readily detectable identifying indicium or mark 103b which is
applied thereto in the customary way. Furthermore, each print
(i.e., each print 103 and each print 103A) is provided with a
second identifying mark 103d which is scanned by a scanning device
or detector 111 controlling the operation of a motor 112 (e.g., an
electromagnet) which can actuate a severing device or cutter 102
serving to subdivide the strip 103a into discrete prints 103 and
103A. A transporting device including an upper roller 108 located
above the path of travel of the strip 103a and a lower roller (not
shown) disposed below such path are operated intermittently by a
motor 109 so as to advance the strip 103a stepwise, always by the
length of a print.
The marks 103d may constitute graphite lines scanned by an element
of the device 111 which can determine the conductivity of the
passing material. Such marks are preferably applied to the rear
sides of the prints 103 and 103A. The motor 109 arrests the rollers
108 whenever the scanning device 111 detects a mark 103d and the
motor 112 for the cutter 102 then receives a signal which is used
to initiate severing of the arrested strip 103a. The cutter
comprises a movable upper knife located above the path of strip
103a and a fixed counterknife mounted in the base below the strip.
The freshly severed print 103 or 103A then extends well beyond a
shoulder 101a of the base 101 provided at the discharge end of the
path for the strip 103a.
The classifying apparatus further comprises a sorting device
including a pivotable guide or platform 104 located at the
discharge end of the aforementioned path and turnable about a
horizontal axis which is parallel to the direction of transport of
prints 103, 103A along the upper side of the base 101. The platform
104 is located below the level of the plane of the strip 103a on
the base 101 and includes two parallel edge portions 104a, 104b one
of which is closely adjacent to the upper side of the base 101 in
each of the two angular positions of the platform 104. The means
for pivoting the platform between such end positions through an
acute angle alpha, preferably an angle of between 60.degree. and
70.degree. and most preferably an angle of 65.degree., includes a
rotary electromagnet 114 which is electrically connected with a
second scanning device having a mechanical, pneumatic,
conductivity-detecting or photoelectric scanning element which
detects the presence of marks 103b and causes the electromagnet 114
to change the position of the platform 104. The purpose of the
platform 104 is to direct satisfactory prints 103 to a first
collecting station which accommodates a first receptacle or tray
106 and to direct defective or unsatisfactory prints 103A to a
second collecting station which accommodates a second receptacle or
tray 105. The two trays are preferably immediately adjacent to each
other and their dimensions are selected in such a way that the
prints 103 and 103A are neatly stacked therein, with the
image-bearing surfaces facing in the same direction. In each of its
two end positions, the platform 104 is oriented in such a way that
its upper surface makes an angle of about 35.degree. with the
horizontal plane of the path for the strip 103a along the upper
side of the base 101. As shown in FIG. 1, the width of the trays
105 and 106 is selected in such a way that each print 103 or 103A
is caused to move all the way to the outer longitudinal side wall
of the respective tray. Such positioning of the trays renders it
possible to use a given tray for stacking of smaller or larger
prints.
The marks 103b are applied to defective prints 103A while the strip
103a is guided past an examining station, not shown. If the marks
103b are in the form of graphite lines, they can be detected by a
scanning device which can discriminate between the conductivity of
the strip material and that of the graphite lines. If the marks
103b are in the form of notches, holes or the like, they can be
detected by a mechanical, photoelectric or pneumatic scanning
element. The signals produced by the scanning device 113 are
delayed to insure that the platform 104 is pivoted at an optimum
time for directing the respective unsatisfactory print 103A into
the tray 105.
The motor 109 receives signals from a control circuit 110 which is
responsive to signals from the scanning device 111 and which also
serves to control the operation of the motor 112 for the movable
component of the cutter 102. The line 110a represents an operative
connection between the control circuit 110 and the motor 14 for the
platform 104. This connection insures that the electromagnet of the
motor 114 remains energized for a certain interval of time
following severing of an unsatisfactory print 103A, i.e., an
interval which is long enough to ensure that the unsatisfactory
print 103A slides along the top surface of the platform and into
the tray 105. The motor 114 comprises one or more springs which
permanently bias the platform 104 to one of its end positions,
preferably to that position in which the platform directs
satisfactorily prints into the tray 106.
The prints of the strip 103a are furthermore provided with markings
103e which indicate the end of a particular order. When an
end-marking 103e is sensed by the respective sensor 120, sensor 120
applies a signal to a time-delay stage 121, which in turn furnishes
an end-of-order signal at output 14, at the end of the time delay.
The time delay is equal to the time required for the sensed print
to reach the cutter, be cut and drop onto one of the two
stacks.
A resettable counter 122, having a reset input R, has an output
connected to that output of control circuit 110 which applies an
activating pulse to the cutter unit motor 112. Thus, resettable
counter 122 counts the number of prints cut and thereby the number
of prints in an order. At the end of an order, the output signal
appearing at output 14, after the stacking of the last print of the
order, is applied to the reset input R of counter 122, resetting
the counter to zero. Also, the appearance at output 14 of the
end-of-order signal indicates to the computer that the current
count of the counter 122 equals the number of prints in the
complete group of prints just stacked.
FIG. 6 illustrates in schematic detail the construction of the
film-cutting equipment designated with reference numeral 3 in the
schematic diagram of FIG. 1.
The film, glued together at the ends of the respective short strips
to form a very long strip, is wound off a supply reel 151. The film
leader is inserted into a pair of opposing cooperating conveyor
belts 200a, 200b, driven by a motor M1, and travels between the
opposed horizontal runs of the conveyor belt system 200.
Thereafter, the film crosses a short gap, greatly exaggerated in
the drawing for the sake of clarity, and enters into a second
conveyor belt system 201, formed by two opposing conveyor belts
201a, 201b. The width of the conveyor belts 201a, 201b is
substantially less than the width of the film and accordingly, the
conveyor belts 201a, 201b engage only the median portion of the
film leaving the edge portions unengaged by the belts. Two
elongated side walls 204, 205 engage the edges of the film, to
precisely guide the film along its path of travel. A first detector
X is positioned above one edge of the film, and a second detector Y
is positioned further downstream above the other edge of the film.
The detectors X, Y detect notches in the edges of the films.
The operation of the arrangement is as follows:
Film crosses the small gap between the belt system 200 and the belt
system 201. At this gap are positioned two opposing knife blades
203a mounted on and controlled by respective electrically activated
blade actuators. The film travels along the second conveyor belt
system 201a, until the sensor Y detects that seven negatives have
past the knife blades 203. Each negative is marked with a small
notch along the edge at which is positioned sensor Y. Sensor Y
generates a signal at this time, the knife blades come together,
and the group of seven negatives extending from the blade area to
the sensor Y are severed from the remainder of the film strip. Then
the thus-severed group of seven negatives is passed onto a stacker
202, which receives successive strips of seven negatives each.
The end of an order is indicated by the notching of the last
negative of the order at the edge thereof at which is positioned
the sensor X. Sensor X is so positioned that when the end-of-order
notch is detected, the trailing end of the negative in question
will be in the cutting region, and the knives will cut. After the
last negative of the order has been cut, the strip of which it is a
part, which may consist of that negative only or of additional
negatives, is passed along to the stacker 202 and there stacked.
Beneath the stacker 202 there is a magazine 5 for envelopes. The
stacker has a recessed portion 210 at which the stacked film strips
are exposed. The operator manually engages the stack of film strips
at the opposite edges of the stack of strips, pulls the stack of
strips out, and inserts them into one of the envelopes in the
magazine 5. The stacker 4 is provided with a photoelectric detector
Z which generates a signal on line 18 in FIG. 2 when no strips are
contained in the stacker.
A circuit which sequences the above operations is shown in FIG. 6c.
The inputs designated a, b, and c respectively correspond to the
inputs a, b, and c of unit 3 shown in the circuit diagram of FIG.
2.
The operation of the circuit of FIG. 6c is as follows:
When a signal is applied to input b, flip-flop 216 changes its "1"
state. The resulting output signal is applied via OR-gate 217 to
inputs of AND-gates 218, 219. The other inputs of AND-gates 218,
219 are ordinarily enabled, and accordingly "1" signals are
generated at their outputs, causing motors M1 and M2 to be turned
on. These motors drive their respective conveyor belts at the same
speed, and the film is transported past the cutting location.
When seven negatives have passed the cutting region, the notch on
the first of such seven negatives is sensed by sensor Y, which
applies a signal to one input of AND-gate 210. The other input of
AND-gate 210 is normally enabled, and a "1" signal appears at the
output of AND-gate 210. This signal is transmitted via OR-gate 211
to two monostable multivibrators 212, 213. This results in
immediate disabling of AND-gates 218, 219, and consequent
de-energization of the motors M1 and M2; simultaneously, the brakes
232 and 233 become activated, to brake motors M1 and M2 to an
immediate halt. The signal which caused all this, appearing at the
output of OR-gate 211, was also applied to a delay stage 214, which
after a very short delay, causes activation of the blade actuators
215, resulting in cutting off of the strip of seven negatives from
the remaining upstream film portion.
The astable period of monostable multivibrator 212 is shorter than
that of 213, and accordingly motor M2 begins to drive conveyor
belts 201a, 201b, while motor M1 remains stopped. Motor M2 drives
at least long enough to deliver the sheared-off strip of seven
negatives to the stacker 4. After this, the astable state of
monostable multivibrator 213 terminates, and motor M1 begins to
operate, so that both motors are driving. Film again advances, and
the cycle is repeated.
If, before seven more negatives pass by the cutters, there passes
by a negative marked with an end-of-order notch, this is detected
by sensor X, which applies a signal to one input of OR-gate 211,
and also via delay stage 234 to the "O" input of flip-flop 216. The
delay afforded by stage 234 is just slightly shorter than the
astable period of multivibrator 213. When sensor X applies this
signal to OR-gate 211, both multivibrators 212, 213 are triggered
to their unstable states, causing both motors M1, M2 to halt. Also
the blade actuators 215 are activated, and the film is cut at the
trailing end of the end-of-order negative. Multivibrator 212 now
resumes its stable state, causing motor M2 to turn on and drive the
cutoff negative or negatives to the stacker 4. Before multivibrator
213 can resume its stable state, which would turn on motor M1, the
signal applied to delay stage 234 becomes applied to the " O "
input of flip-flop 216. This results in immediate halting of both
motors M1, M2, and the motors remain halted, until a new triggering
pulse is applied to input b of flip-flop 216.
Finally, it is to be noted that if a signal is applied to input a
shown in FIG. 6c, corresponding to input a of film cutter 3 of FIG.
2, the earlier described operation occurs. Namely, the entire
length of strip associated with one order is passed through the
cutter, without being cut into groups of seven, and is then cut off
from the next-following order by the cutter. With regard to FIG.
6c, a signal appearing at input a passes through OR-gate 217 and
AND-gates 218, 219, causing turn-on of both motors M1 and M2. The
film is transported through the cutters until the end-of-order mark
is detected by detector X, whereupon a signal is applied by
detector X to the input of delay stage 234 and to one input of 211.
As a result, the motors are stopped, the strip is cut at the frame
line of the last negative of the order, the motor M2 becomes
reenergized, so that the cut-off strip is passed out of the cutter
unit 3, and then motor M2 becomes de-energized, with the operation
reset and waiting for the next triggering pulse at input b.
The arrangement shown in FIGS. 6a-6c is exemplary, and other
arrangements can be shown. An arrangement which can be used in the
present invention is disclosed, for example, in German
Offenlegungsschrift No. 1,497,400.
The computing of the cost of the order has already taken place
prior to this second correction cycle and therefore is not required
again.
The above-described interconnected group of equipment allows a
single operator to control the large output of a commercial
printing station. The amount of equipment required is not much
greater than would be the case for operating the same equipment
without control interconnections. Further, equipment now in use can
be readily adapted to furnish the relatively few signals required
for the above automatic control arrangement. The output of the
arrangement is determined for the most part by the length of time
required for cutting the pictures, namely the length of time
required for the operation of cutting means 8. These cutting means
can be almost immediately restarted after the pictures pertaining
to a particular order have been removed therefrom.
Without further analysis, the foregoing will so fully reveal the
gist of the present invention that others can by applying current
knowledge readily adapt it for various applications without
omitting features that, from the standpoint of prior art, fairly
constitute essential characteristics of the generic or specific
aspects of this invention and, therefore, such adaptations should
and are intended to be comprehended within the meaning and range of
equivalence of the following claims.
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