U.S. patent number 3,837,484 [Application Number 05/411,172] was granted by the patent office on 1974-09-24 for mail sorting system.
This patent grant is currently assigned to Licentia Patent-Verwaltungs-GmbH. Invention is credited to Werner Ruckebier, Hermann Schorpp.
| United States Patent |
3,837,484 |
| Ruckebier , et al. |
September 24, 1974 |
MAIL SORTING SYSTEM
Abstract
In a mail sorting system in which mail items are routed from a
number of distributing stations to appropriate, essentially
parallel conveying channels, the stations being spaced along the
channels and each item being fed to a selected channel on the basis
of its destination address, overloading of a channel is indicated
by providing an electrical simulation of the distribution at each
moment of items along each channel, the simulation being in
response to routing signals from the stations, and by producing an
alarm signal when the simulation shows that more than a
predetermined number of items are present in a selected length of
any one channel upstream of its junction with at least the last
station, taken in the direction of conveyance along the
channels.
|
Inventors: |
Ruckebier; Werner (Constance,
DT), Schorpp; Hermann (Constance, DT) |
|
Assignee: |
Licentia
Patent-Verwaltungs-GmbH (Frankfurt am Main, DT)
|
| Family
ID: |
5860531 |
| Appl.
No.: |
05/411,172 |
| Filed: |
October 30, 1973 |
Foreign Application Priority Data
|
|
|
|
|
| Oct 31, 1972 [DT] |
|
|
2253384 |
| Oct 31, 1972 [DT] |
|
|
400012 |
|
| Current U.S.
Class: |
198/349.8;
700/223; 101/2; 340/673; 708/100 |
| Current CPC
Class: |
B07C
3/006 (20130101); B07C 1/02 (20130101) |
| Current International
Class: |
B07C
3/00 (20060101); B07C 1/02 (20060101); B07C
1/00 (20060101); B66c 017/06 (); B41f (); G08b
021/00 () |
| Field of
Search: |
;209/74,74M,73,111.6,111.7,111.8 ;340/259 ;214/11R ;271/57 ;101/2
;235/151.2 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Knowles; Allen N.
Attorney, Agent or Firm: Spencer & Kaye
Claims
We claim:
1. In a mail sorting system composed of: a collecting conveying
path constituted by a plurality of distributing channels; a
plurality of distributing stations disposed along the collecting
conveying path and having outlet conveying paths arranged
transversely across the collecting conveying path; switches
disposed to connect each outlet path to any distributing channel;
each station including a keyboard for supplying destination
information derived from the address on each mail item supplied to
that station, and a collator for forming from such information a
setting signal for the switch associated with the channel which
corresponds to the address on each item, the improvement
comprising, for each said distributing channel:
electrical simulation circuit means for providing an electrical
representation of the distribution of items supplied to its
associated distributing channel;
input means connected to said circuit means for supplying thereto
simulation signals in a manner to cause said circuit means to
contain an indication of the time of delivery of each item to said
channel and the location along said channel of each such
delivery;
control means associated with said circuit means for causing said
circuit means to continuously indicate the location of each such
item as it travels along said distributing channel;
monitoring means associated with at least the last of said
stations, in the direction of conveyance of items along said path,
and connected to said circuit means for deriving a representation
of the number of such items indicated by said circuit means to be
present in a selected length of said channel upstream, relative to
the direction of item conveyance, of the junction between said
channel and the switch connecting said channel and said last of
said stations; and
comparator means connected to said monitoring means for emitting an
alarm signal when said monitoring means derives a representation
corresponding to more than a predetermined number of items.
2. An arrangement as defined in claim 1 further comprising an
indicator device connected to be actuated by such alarm signal.
3. An arrangement as defined in claim 2 further comprising a
prolongation device connected in the alarm signal path between said
comparator means and said indicator device for prolonging the
actuation thereof for a given period of time after the alarm signal
has disappeared.
4. An arrangement as defined in claim 2 further comprising mail
storage containers at an input location, and means delivering mail
therefrom to said distributing stations, and wherein said indicator
device is disposed in the region of such input location.
5. An arrangement as defined in claim 2 wherein there are
monitoring means comparator means associated with a plurality of
said stations and said indicator device includes an indicator
element connected to receive the alarm signals from all comparators
associated with one distributing channel.
6. An arrangement as defined in claim 2 wherein there are
monitoring means and comparator means associated with a plurality
of said stations and said indicator devices comprises a plurality
of indicator elements each associated with a respective channel and
station, said indicator elements being arranged in rows and columns
corresponding to the disposition of the distributing channels and
the locations of said distributing stations.
7. An arrangement as defined in claim 1 further comprising a
blocking circuit connected to said comparator means for receiving
alarm signals for blocking, during the duration of such an alarm
signal, delivery of a setting signal to the switch disposed between
the respective distributing channel and said station.
8. An arrangement as defined in claim 7 further comprising means
for delivering to a separate collecting point those items prevented
from reaching said distributing channel by the action of said
blocking circuit.
9. An arrangement as defined in claim 8 wherein each said
distributing station comprises a printer for printing a coded guide
indication on each item corresponding to printing information which
is also formed in said collator from the destination information
therefor; and a logic circuit connected to provide an output signal
which effects the discharge of an item to the outlet conveying path
of said station without actuation of the printer whenever delivery
of the setting signal has been blocked due to the presence of an
alarm signal.
10. An arrangement as defined in claim 1 wherein said station
comprises a logic circuit connected to said comparator means for
preventing the transfer of an item to the outlet conveying path of
said station during emission of an alarm signal by said comparator
means.
11. An arrangement as defined in claim 1 wherein said input means
are connected to supply to said circuit means signals derived from
the setting signals formed by said collator.
12. An arrangement as defined in claim 1 wherein said simulation
circuit means comprises a plurality of shift registers each
associated with a respective one of said stations disposed ahead of
said last station with respect to the direction of conveyance along
said path, with the number of bit locations of each said register
being proportional to the distance, along said path, between its
associated station and said last station.
13. An arrangement as defined in claim 1 wherein, for all of said
channels, said simulation circuits, said monitoring means, and said
comparator means are constituted by a programmed process
computer.
14. An arrangement as defined in claim 13 wherein said process
computer also constitutes said collator.
Description
BACKGROUND OF THE INVENTION
The present invention relates to mail sorting systems, particularly
those of the automatic or semi-automatic type in which individual
mail items are delivered from several distributing stations to
selected distributing channels on the basis of their intended
destination.
It is known to mechanically process mail shipments in distributing
systems including a plurality of distributing stations disposed
along a collecting conveying path which consists of a plurality of
distributing channels. These channels are generally upright
conveyor paths. In addition, outlet conveying paths are arranged
transversely across the collecting conveying path and can be
selectively connected with each one of the distributing channels by
means of switches. A distributing system of this type is described,
for example, in German Pat. No. 1,172,885.
At each one of the distributing stations of such a system the items
are presented individually to an operator from a storage container
which is filled, manually or from a common feed path. The operator
then uses a keyboard to apply a target, or destination,
identification to the items, which information is derived from the
address on the item. This could likewise be done by a reading
device if the address can be read by machine. An associating
device, or collator, forms a setting signal from the target
information to set that switch which leads to the distributing
channel assigned to the particular target information.
Such a distributing system with, for example, 10 distributing
channels usually serves only to effect a rough, or coarse,
distribution of the items and this is followed immediately or at a
later time by a fine distribution in distributors able to handle a
large number of distributing directions. Only part of the
distributing channels of the above-mentioned collecting conveyor
path leads directly to the final stackers. For purposes of the fine
distribution, a printing mechanism then prints a coded guide
imprint onto each item which imprint is also formed in a collator
from the above-mentioned target information. Such distributing
stations are called coding stations. In the following discussion
distributing stations are considered to include coding stations as
well as such distributing stations where no guide imprint is made
on the items.
Since the individual distributing channels receive the items at a
large numer of input points and at randomly varying times, the item
flow density, the average of which increases from one distributing
station to the next distributing station in the flow direction, is
also subject to random variations. The items arrive partly
individually and partly with irregular overlapping and
accumulation. In order to be able to stack the items without
malfunctions at the end of the distributing channel, even if they
arrive with overlaps and in large numbers, be it in final stackers
or in intermediate stackers for further transfer to fine
distributing machines, it is advisable to include passthrough
separators or pass-through overlappers in the system. These serve
the purpose of producing a conveying stream of substantially
uniform density and, if required, uniform direction of overlap from
the items arriving in irregular quantities and with irregular
overlapping.
A pass-through separator or overlapper, however, can also handle
only a limited flow density -- measured in items per unit time or,
with a given conveying speed, in items per unit of length. If this
flow density is exceeded annoying stoppages or other malfunctions
will occur.
Such distributing systems are thus dimensioned or operated, with
respect to the number of coding stations and distributing paths and
their association with certain target information, so that
approximately the same average flow density will result for the
individual distributing channels. This is done on the basis of long
term statistics about the quantity and structure of the arriving
mail. Because of the above-mentioned random fluctuations occurring
within the distributing system itself, the permissible average flow
density must not be based on the limit value which the processing
devices following the distributing channels can handle. Rather a
safety factor must be provided to allow for flow densities which
temporarily substantially exceed the average value. The closer the
assumed average value of the flow density comes to the stated limit
value in the interest of maximum utilization of the system, the
greater becomes the probability of the occurrence of temporary flow
densities which exceed this limit value. High operational
dependability must thus be paid for with a reduced degree of
utilization.
The above considerations do not take into account that the
frequency of occurrence of individual addresses will correspond to
the set average distribution pattern only over relatively long
periods of time. Temporarily there may occur deviations from this
frequency distribution which result in a considerable shift in the
flow density values in the individual distributing channels. If
this fact is also considered in the determination of the average
flow density for the individual distributing channels a further
reduction in the degree of utilization of the distributing system
will result.
However, in many cases it would be uneconomical to design a mail
distribution system to achieve complete dependability with respect
to overloads due to deviation from the average distribution
pattern.
It may happen that in bulk shipments all items will have the same
destination so that after a while all coding stations direct their
items into one and the same distributing channel while the other
distributing channels remain empty. If such a composition of the
items to be distributed is not noted and the coding stations are
not provided in time with items to be distributed which have a
different composition, the occurrence of grave interruptions in
operation would be unavoidable in prior art systems, particularly
those employing a large number of coding stations.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to overcome the
above-described difficulties and drawbacks in a mail distribution,
or sorting, system of the above-mentioned type.
A more specific object of the invention is to provide an automatic
signal when there exists the danger of the occurence of
malfunctions due to the fact that the permissible flow density is
locally exceeded.
A further object of the invention is to overcome the drawback that
there is presently no useful device which would make it possible to
directly measure the flow density occurring at certain points in a
distributing channel.
The sorting system to which the present invention relates is of the
type which includes a plurality of distributing stations arranged
along a collecting conveying path composed of a plurality of
distributing channels. The distributing stations have outlet
conveying paths arranged transversely across the collecting
conveying path, and switches disposed to connect any outlet path to
any distributing channel. At the exit ends of the distributing
channels, processing devices having a limited flow capacity are
provided. Each distributing station is associated with a keyboard
via which is fed in routing or destination information derived from
the address on each mail item, and a collator which forms from this
information a setting signal for the switch associated with the
distributing channel which corresponds to the address of each
item.
The objects of the invention are achieved by associating such a
system with, for each distributing channel 1: an electrical
simulation circuit which presents an electrical representation of
the distribution of items supplied to its associated distributing
channel; an input unit connected to the circuit for supplying
thereto simulation signals in a manner to cause the circuit to
contain an indication of the time of delivery of each item to the
channel and the location along the channel of each such delivery; a
control device associated with the circuit for causing the circuit
to continuously indicate the location of each such item as it
travels along the distributing channel, a monitoring circuit
associated with at least the last station, in the direction of
conveyance of items along the path, and connected to the circuit
for deriving a representation of the number of such items indicated
by the circuit to be present in a selected length of the channel
upstream, relative to the direction of item conveyance, of the
junction between the channel and the switch connecting the channel
and the last station; and a comparator connected to the monitoring
circuit for emitting an alarm signal when the monitoring circuit
derives a representation corresponding to more than a predetermined
number of items.
The alarm signal provided by the present invention can serve, in
the simplest case, to actuate suitable indicating devices and thus
permit the operators to initiate the proper reorganizing or
operative countermeasures.
Further embodiments of the present invention relate to the goal of
providing a distributing system of the above-mentioned type in
which the occurrence of operating malfunctions of the described
type is automatically prevented without any action by the operating
personnel. It is clear that such a distributing system can be
designed, without interfering with operational dependability, so
that high utilization of its conveying devices results.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic plan view of part of a data processing device
according to the invention and the mechanical portion of a mail
distributing system with coding stations which are fed by a common
input path.
FIG. 2 is a schematic block diagram of the data processing system
of FIG. 1 providing electrical simulation of one of the
distribution channels.
FIG. 3 is a block diagram of an embodiment of the evaluator
circuits which are illustrated generally in FIG. 2.
FIG. 4 is a diagram illustrating the actuation of the indicator
device shown also in FIG. 1.
FIG. 5 is a schematic circuit diagram of control circuitry of the
mail distributing system shown in FIGS. 1 and 2.
FIG. 6 is a schematic circuit diagram of a further embodiment of
the circuitry shown in FIG. 5.
FIG. 7 is a diagram illustrating the actuation of a modified
indicator device.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The mail distributing system schematically illustrated in FIG. 1
includes seven coding stations 11, 12, 13, 14, 15, 16 and 17
arranged along a collecting conveying path 50. The collecting
conveying path includes five distributing channels 100, 200, 300,
400 and 500 and a return channel 600. The outlet conveying paths
21, 22, 23, 24, 25, 26 and 27 of the coding stations are arranged
transversely -- in the embodiment used in practice they are oblique
-- above the collecting conveying path and can be selectively
connected with any one of the distributing channels via switches
111-117, 211-217 . . . 511-517. The reference numerals for the
switches are selected so that the hundreds digit indicates the
distributing channel into which the switch opens and the tens and
ones digits coincide with the reference numeral of the coding
station in whose outlet conveying path the switch is disposed. For
reasons of a clearer illustration the number of coding stations and
distributing channels in the embodiment was selected to be smaller
than would generally be the case in practice.
Behind the point where the switches 117 . . . 517 of the last
coding station 17 open into the respective distributing channels
100 . . . 500, processing devices are included which can handle
only a limited flow density, i.e. number of items per unit time. In
the illustrated embodiment these are pass-through separators 51
which serve to render the conveying flow uniform so that the items
can be stacked in subsequent stackers or intermediate stackers
without malfunctions.
Storage containers 52 for coding stations 11 . . . 17, which
containers are designed as intermediate stackers, are automatically
supplied with the items to be distributed from an input point 55
via switches 53 in a common input conveying path 54. For this
purpose the input station is provided with two storage units 56 and
57 which are subdivided into sections and from which groups of
overlapping items are selectively removed. An arrangement for
automatically feeding the coding stations is known and one
embodiment is disclosed in detail, for example, in German Pat. No.
1,431,001.
An operator is stationed in the area of the input station 55 to
fill the units 56 and 57 and to observe the operation of the
system.
At the coding stations, e.g., coding station 17, the items are
brought singly from the storage containers 52 to a reading field
58. An operator at the station derives destination information from
the address on the item and feeds this information into a keyboard
59 from where it travels via the appropriate conductor 37 to the
data processing device 60 of the system. Stations 11-16 are
similarly provided with keyboards and respective conductors
31-36.
Device 60 is of a known type and includes a collector which forms,
from the destination information, a setting signal for that switch
which leads to the particular distributing channel indicated by the
destination information for the particular item. The setting signal
is delivered via a suitable actuating line. For the sake of clarity
FIG. 1 shows completely only those actuating lines 221, 222, 223 .
. . 227 between the data processing device 60 and the switches 211
. . . 217 which feed the second distributing channel 200. The other
corresponding actuating lines, e.g. lines 125, 325, 425 and 525 for
switches 115, 315, 415 and 515 of outlet conveying path 25 for
coding station 15, are only indicated by dashed lines.
At each coding station 11 . . . 17 there also is provided, in the
conveying path between the reading field 58 and the outlet
conveying path 21 . . . 27, a printer of a known type which is not
shown in FIG. 1 and which would be located approximately below the
storage container 52. It serves to permit a coded guide indication
on each item.
The basic arrangement of the part of the conveying path in the
vicinity of the printer is shown schematically, for example, in
FIGS. 5 and 6 which show different embodiments of control
circuitry, to be discussed below.
After the destination information has been fed in, the item 64 is
removed from the reading field 58, travels in the direction of
arrow 61 between the printer 62 and a supporting plate 63, and is
stopped at abutment 65 in the position shown in FIG. 6. This
abutment is fastened at the end of one arm of a two-armed lever 67
which pivots about an axis 66. The lever is held in the first
position shown in FIG. 6 by a tension spring 68 where the conveying
path is blocked by the abutment. By exciting a pulling magnet 69
the lever 67 can be moved, in a latter phase of the operation, to a
second position as shown in FIG. 5 where the conveying path is
unblocked. At the same time the item 64 is accelerated in the
direction of arrow 70 when a pressure roller 71 mounted on lever 67
comes into engagement with the item and presses it against a
continuously driven conveying roller 72.
In addition to the already mentioned setting signal, the collator
produces printing information from the destination information fed
into the data processing device 60 through the appropriate one of
lines 31 . . . 37, which printing information is applied via line
73 to effect a selection of the printing dies required for the
guide indication. As soon as the item which has entered the area of
the printer 62 has arrived at abutment 65 in the position shown in
FIG. 6, a line 74 also coming from data processing device 60
conducts the printing order. Upon completion of the printing
process which has thus been initiated -- for the sake of clarity in
the illustrated embodiment by the printer 62 itself -- the pulling
magnet 69 at the coding station is excited by a signal applied via
a line 75'. Thus lever 67 moves to its second position, shown in
FIG. 5. The item 64, which now has been provided with a guide
indication, is transferred in the above-described manner to the
associated outlet conveying path, moving in the direction of arrow
70, and reaches the corresponding distributing channel 100 . . .
500 via the switch which has been actuated by the setting
signal.
The above-described arrangements and procedures are already known
in the art and are described, for instance, in the article "Eine
neue Grossanlage zur automatischen Briefverteilung" (A new
large-scale installation for automatic letter sorting) which has
been published in the periodical "TECHNISCHE MITTEILUNGEN
AEG-TELEFUNKEN" 1968, pages 1 to 7.
In accordance with the present invention, the data processing
device 60 of the distributing system has one electrical equivalent,
i.e. a so-called analogon, for each one of the distributing
channels 100 . . . 500 of the collecting conveying path 50. FIG. 2
shows, in the region 260 which is outlined in dot-dash lines, that
portion of the data processing device which contains the
simulation, and further elements cooperating therewith, for the
distributing channels 200. The corresponding parts for the other
distributing channels are identically constructed.
Electrical simulations of conveying paths are known in sorting
systems and in the mail distribution art. The simulations made in
the prior art constitute sorting conveying paths with an input and
a plurality of outputs which branch off therefrom by way of
switches, each containing only separated items. The purpose of the
known simulations is to shift the setting signals for the switches
associated with the items and to make them effective when the item
is disposed in front of the respective switch.
In the practice of the present invention, however, the simulation
is for the collecting conveying path whose individual channels have
a plurality of inputs distributed over their length. The items do
not move individually but rather in irregular distributions or
accumulations. The purpose of the simulation is to detect in a
novel manner the instantaneous values of the flow density existing
in these channels. Thus the configuration of these simulations and
of the further elements cooperating therewith differs from those of
the known arrangements.
In the simulation circuit shown in FIG. 2, the switch for chanel
200 for each of the coding stations except for the last coding
station 17 has its own shift register 231, 232, 233, 234, 235, or
236 associated to it. The number of bit locations differs between
shift registers to correspond with the different spacings between
the point at which each switch 211 . . . 216 of the respective
coding station 11 . . . 16 opens into distribution channel 200 and
the point at which switch 217 of coding station 17 opens into that
distributing channel. Thus it is accomplished that the signals
representing the items are written into the simulation circuit at
locations corresponding to the positions of the entrances of the
transferring switches along the distributing channel 200.
Also the time of writing in of a signal into the simulation circuit
must correspond to the time of transfer of the respective item into
the distribution channel, or at least it must have a defined
spacing therefrom. The write-in signal could, for example, be
generated by a photoelectric cell disposed in front of the
respective switch or entrance point to be actuated by the item.
Another advantageous feature of the illustrated embodiment is that
the writing-in of the signals corresponding to the items is
effected by the setting signal for the respective switch leading to
the associated distributing channel, in this case channel 200. FIG.
2 shows that the write-in lines 241, 242, 243, 244, 245 and 246 are
each connected directly with the respective one of actuating lines
221, 222, 223, 224, 225 and 226 leading to switches 211 . . . 216
of distributing channel 200. In the circuit region of coding
stations 11 to 14, the lines 241-244 are also connected directly
with the lines 251 . . . 254, respectively, coming from the
collator and carrying the setting signals, while in the region of
coding stations 15, 16 and 17 an AND circuit 76 is connected
between the lines 245, 225; 246, 226; and 227 and the lines 255,
256 and 257, respectively, coming from the collator, for reasons
which will be explained below.
The clock pulses for shifting the signal bits stored in the
distribution channel simulations can be generated by a
mechanical-optical deivce, as shown in FIG. 2. This device includes
a perforated disc 77 having a shaft 78 coupled to the conveying
members of the distribution channels 100 . . . 500 in a manner such
that the time for one revolution of the perforated disc is equal to
the travel time of an item along any channel from one switch
entrance to the next. The number of perforations 79 is equal to the
number of bit locations in each shift register which corresponds to
the spacing between adjacent entrances, i.e. for the illustration
in FIG. 2 this is equal to 4. The perforations permit passage of
the beam of a light barrier 80/81 in a manner to apply pulses to an
amplifier 82 which feeds a line 83 leading to the shift inputs of
the shift registers of the five channel simulations.
It should be mentioned also that in the illustration of the shift
registers in FIG. 2 the travel time of the items from the coding
station to the output side of the respective switch, i.e. the entry
into the conveying channel, was not considered for the sake of
clarity. It is understood, however, that any shift register can be
correspondingly extended at its input side to account for this.
The flow density cannot reach any dangerous values in the regions
of the first coding stations, i.e., stations 11-14. It must be
monitored only over the portion of the collecting conveying path in
the region of subsequent further coding stations, depending on the
basic dimensions of the distribution system. In the illustrated
embodiment the flow density is monitored and considered in the
region of the coding stations 15, 16 and 17.
The flow density is determined with the aid of the simulated
distribution channels in accordance with the present invention in
that each simulation has associated with it means for forming sum
indications which represent the instantaneous sum of all signals
simultaneously disposed in certain locations of the simulation.
That is, for the special purpose of achieving the results of the
invention sum indications are produced for locations of a channel
simulation which correspond to certain lengths of that distribution
channel which lie before, or upstream from, the entrance of the
switches of the respective coding stations.
Depending on the operating characteristics of the simulation
circuitry, the above-mentioned means for forming the sum
information may be additional circuit elements which perform
addition; or they may be components of the simulation circuits
themselves. The first case is shown for the embodiment of FIG. 2
whose individual shift registers can receive at each location only
a signal which maximally corresponds to one item, i.e. one bit. The
second case would apply, for example, for simulation circuits whose
individual locations are constituted by counters or, for example,
for simulation circuits whose locations are able to store analog
values.
In this embodiment the shift registers 231 . . . 236 in the region
of the coding stations 15, 16 and 17 are associated with evaluator
circuits 265, 266 and 267, respectively, which for space saving
reasons were only shown as boxes in FIG. 2. They are shown in
greater detail in FIG. 3.
To form sum information from the contents of shift registers 231 .
. . 234, the evaluator circuit 265 is provided with an adder 84
which is connected, via a number of reading lines 275 represented
by a single line, with the locations of these shift registers which
correspond to a short conveying section of distribution channel 200
located directly before, or upstream from, the entrance of switch
215. At the output of adder 84 there thus appears a value which
indicates the present number of items in the respective conveying
section -- corresponding to the value for the flow density in
question.
A corresponding task is performed by the adders 85 and 86 in
evaluator circuits 266 and 267, respectively. These are connected
via reading line groups 276 and 277, respectively, with those
locations of shift registers 231 . . . 235 and 231 . . . 236,
respectively, which correspond to short conveying sections of the
distribution channel 200 directly before the opening, or entrance,
of switches 216 and 217, respectively. At the outputs of adders 85
and 86 there thus appear values which indicate the respective
number of items disposed before these openings in distribution
channel 200.
The output values of adders 84, 85 and 86 are fed, in each of the
evaluator circuits 265, 266 and 267, to the input of a comparator
87 at whose output a signal appears when the sum formed by the
adders exceeds a given value which corresponds to a given number of
items in the above-mentioned respective short conveying sections of
distribution channel 200. In the illustrated embodiment the given
value is assumed to be three to correspond to the other dimensions
which serve to provide the simplified illustration.
These output signals of the three comparators 87, which in the
evaluator circuit 265 are fed directly and in the evaluator circuit
266 and 267 are fed via an OR circuit 88 to an alarm line 285, 286
or 287, respectively, serve as alarm signals.
As stated above, the adders 84, 85 and 86 serve to determine the
flow density in the short conveying sections directly before the
switches 215, 216 and 217, respectively. Thus temporary peak values
are in particular detected. However, in such a distribution system
the instantaneous value of the average flow density existing in a
longer conveying section may also be of interest. Such is the case
for the illustrated embodiment of the evaluation circuits 266 and
267 to be described below.
In order to determine the momentary sum of the items disposed in
the distribution channel 200 directly behind the entrance of switch
215, an item fed in via this switch is also considered in the
result produced by this embodiment. For this purpose, the evaluator
circuit 266 contains a further adder 89 whose first input is
connected with the output of the adder 84 and whose second input is
connected via a reading line 296 with the first location of the
shift register 235. The momentary sum of the items disposed
directly before the entrance of switch 216 is given by the output
value of adder 85. The outputs of adders 89 and 85 are fed to the
respective ones of accumulators or counting memories 90 and 91
which are also connected with the clock pulse line 83. Each of
memories 90 and 91 is designed to add the count value at its input
after each shift pulse to the previous total sum value present in
the memory. The output values of counting memories 90 and 91 thus
correspond to the total sum of the items which have passed through
the distribution channel 200 in the short sections behind the
entrance of switch 215 and before the entrance of switch 216,
respectively.
In a further stage 92 the difference between these two total sums
is formed so that the output value of stage 92 provides in an
advantageous manner an indication of the number of all items
presently, or instantaneously, disposed in the long conveying
section between the two switches 215 and 216.
In a corresponding manner an output value is formed in evaluator
circuit 267 by means of a reading line 297 connected to the first
location of register 236, an adder 89, two counting memories 90 and
91 and a difference-forming stage 92; the output value corresponds
to the number of all items then present in the long conveying
section between the two switches 216 and 217.
In each one of the evaluator circuits 266 and 267 the output values
from stage 92 are fed to a further comparator 87' which emits an
output signal when a further given value is exceeded which
corresponds, for example, to seven items in the above-mentioned
section. These output signals are also applied, via an OR circuit
88, to a respective one of alarm lines 286 and 287 as alarm
signals.
The alarm signals made available in alarm lines 285, 286 or 287 by
the above-described circuit arrangements can serve to actuate a
visible and/or audible indicator, or warning, device. FIG. 4 is a
schematic representation of an advantageous embodiment of an
optical indicator device 93, also represented in FIG. 1, in which
each conveying section of distribution channels 100 . . . 500 which
is disposed before the switches associated with coding stations 15,
16 and 17, has its own indicator element 93', for example, a
colored light bulb, associated with it. The indicator elements are
arranged in rows and columns to correspond to the path of the
distribution channels and the locations of the coding stations so
that it can be ascertained at a glance in which one of the
distribution channels and ahead of which coding station there
exists the danger of exceeding the permissible flow density.
The individual indicator elements 93' could be connected directly
to the alarm lines coming from comparators 87 or OR circuits 88,
respectively, of the circuit of FIG. 3 of the corresponding part
260, for example, of the data processing device 60, such as alarm
lines 285, 286 and 287. Alternately, it may be advantageous, as
shown in FIG. 4, to include an extension stage 94 connected in the
line leading to each indicator element, for example a monostable
multivibrator, which maintains the indication for a given period of
time even after the alarm signal disappears.
FIG. 7 is illustrating a simplification of the arrangement
described in connection with FIG. 4, wherein the alarm lines coming
from the individual comparators of a simulation circuit, e.g. the
alarm lines 285, 286 and 287, are combined via an OR circuit 94' to
actuate, within the indicator device 93'", common indicator element
93' associated with one of the distributing channels, e.g. the
channel 200.
If, as in the embodiment shown in FIG. 1, the storage receptacles
52 at the coding stations are fed with the items to be distributed
from an input point through a common fed line 54, it is also
advantageous to dispose the indicator device 93 in the direct
visual region of the input point 55. The operator employed at this
location can then immediately recognize the danger of exceeding the
permissible flow density at a certain point in the collecting
conveying path and can counteract it by appropriate measures. For
example, the operator can simply stop supplying to the coding
stations items having unfavorably frequently occuring addresses, or
the coding stations in question can be temporarily stopped or
switched to a slower operating speed when continued normal
operation would lead to malfunctions.
Measures provided in further advantageous embodiments of the
present invention will now be described which automatically prevent
the occurrence of malfunctions due to exceeding a given flow
density without any action by the operating personnel.
As mentioned above, in the circuit range of coding stations 11 . .
. 14 the lines 251 . . . 254 carrying the setting signals for
channel 200 are directly connected with the actuating lines 221 . .
. 224 for the switches 211 . . . 214, while in the region of coding
stations 15, 16 and 17 an AND circuit 76 is included between the
lines 255, 256 and 257 coming from the collator and the actuating
lines 225, 226 and 227 of switches 215, 216 and 217, respectively.
The inverted, or negated, version of the signal on the alarm line
285, 286 or 287, respectively, is connected to the second input of
the AND circuit.
Thus, for stations 15, 16 and 17, during the duration of an alarm
signal a setting signal is prevented from becoming effective if
this setting signal is intended for the switch which connects to
the distributing channel in question; i.e. for the switch which
follows that section of the distributing channel in question for
which the associated comparator of the corresponding simulation
circuit emits an alarm signal.
In this embodiment, the item is transferred to the outlet conveying
path of the coding station even if, due to the occurrence of an
alarm signal, as described above, no switch setting signal has
become effective. The item is then fed into the return channel 600
which leads to a store 95 disposed in the vicinity of the input
point 55. As shown by broken lines, a further pass-through
separator 51 could be included in the conveying path defined by the
return channel. For operating reasons which bear no relation to
this invention, the outlet conveying paths of the coding stations
11 . . . 14 in which no items are discharged due to the occurence
of an alarm signal could also be connected to the return channel
600.
Since in the present embodiment the coding stations are provided
with printers, the items which have been discharged into the outlet
conveying path without a switch setting signal must be prevented
from being previously provided with a guide indication. The
arrangement shown in FIG. 5 is provided for this purpose.
FIG. 5 relates by way of example to coding station 15. The lines
155, 255, 355, 455 and 555 carrying the setting signals for
switches 115, 215, 315, 415 and 515, respectively, and the alarm
lines 185, 285, 385, 485 and 585 are conjunctively linked in pairs
by way of AND circuits 96. The outputs of these five AND circuits
are disjunctively linked by means of an OR circuit 97. At the
output of the OR circuit 97 a signal appears only when a setting
signal is prevented, i.e., only when there simultaneously appear a
setting signal and an alarm signal, for one of the five switches
associated with coding station 15 due to the above-described
overload conditions.
The line 74 which carries the printing signal is not connected
directly with the printer 62 but is rather connected via an AND
circuit 98 whose other input receives the inverted, or negated,
version of the output signal from the OR circuit 97. The output of
a second AND circuit 98' is connected directly with the line 75'
which comes from printer 62 and serves to actuate the pulling
magnet 69, the inputs of this AND circuit also being connected to
line 74 and directly to the output of OR circuit 97. This results
in the following mode of operation:
If no alarm signal is present for coding station 15, there is no
output signal from OR circuit 97, so that the printer 62 and
abutment 65 operate in the usual manner as explained earlier with
reference to FIG. 6. Upon the arrival of the printing signal via
line 74, the printer prints the guide indication on the item and
then the pulling magnet 69 is excited by a signal applied via line
75' so that lever 67 moves into the position shown in FIG. 5 and
the item 64 is discharged to the outlet conveying path 25.
If, however, an alarm signal is present in one of the alarm lines
185 . . . 585 and a setting signal appears simultaneously on the
corresponding one of lines 155 . . . 555 which leads to the same
AND circuit 96, and thus a signal is emitted from the output of OR
circuit 97 to the AND circuits 98 and 98', the arrangement changes
its mode operation. The printing signal in line 74 cannot become
effective at printer 62 and no imprint is made. Instead this signal
directly actuates, via AND circuit 98' the pulling magnet 69 so
that the item is discharged as desired to the outlet conveying path
25 without imprint.
FIG. 6 illustrates another embodiment where it is again assumed
that the illustrated printer 62 is associated with coding station
15. The arrangement of FIG. 6 contains the same logic circuits 96,
97 as the arrangement of FIG. 5. However, the output signal from OR
circuit 97 is employed in a different manner.
As can be seen in the drawing, line 74 for the printing instruction
is connected in the usual manner with the printer 62. However, an
AND circuit 99 is inserted in the line 75 between the printer and
the pulling magnet 69, and line 75' is eliminated, and the inverted
version of the output signal from OR circuit 97 is applied to the
second input of this AND circuit 99. The arrangement thus operates
as follows:
If the output line from OR circuit 97 contains no signal, the
connecting line 75 between the printer 62 and the pulling magnet 69
is completed via AND circuit 99. The arrangement then operates in
the usual, above-described, manner as if line 75' were present. If
however, the OR circuit 97 carries a signal for the reasons
described above in connection with FIG. 5, then the above-mentioned
connection between line 75 and magnet 69 is interrupted. The
printing process does take place, but the item 64 remains in the
printer. It is subsequently transferred to the outlet conveying
path 25, and, via the appropriate switch, to the intended
distribution channel, only upon termination of the alarm signal
which had prevented the setting signal associated with the item
from becoming effective. The alarm signal terminates when there is
a suitable change in the flow density. In this embodiment a return
channel 600 is thus not required, at least not in connection with
the formation and evaluation of alarm signals.
It has also already been stated that various possibilities exist
for the engineering design of the simulation circuitry employed in
connection with the distribution system according to the present
invention. The only significant factor is that the simulation
circuitry must perform the essential functions outlined above in
the SUMMARY OF THE INVENTION. It is therefore also possible, within
the scope of the present invention, to realize the functions of the
simulation circuit in an appropriately programmed digital computer.
A particularly advantageous embodiment of the invention results if
a process computer is employed in the distribution system for other
purposes, among others, for example, to constitute the collator for
the formation of the setting signals and the printing information
and for controlling the various process sequences. This process
computer can then also take over, in addition to the functions of
the simulation circuits, the functions of the summing, or
monitoring, devices and of the comparators. A mail sorting system
which makes use of an appropriate process computer is described in
the article "Informationsverarbeitung fur eine moderne
Briefverteilanlage" (Information handling for a modern mail sorting
installation), published in the periodical "Zeitschrift fur das
Post- und Fernmeldewesen" 1971, pages 523 to 527.
It will be understood that the above description of the present
invention is susceptible to various modifications, changes and
adaptations, and the same are intended to be comprehended within
the meaning and range of equivalents of the appended claims.
* * * * *