U.S. patent number 3,822,723 [Application Number 05/358,860] was granted by the patent office on 1974-07-09 for apparatus for controlling addition of replenishment solution to a photographic processor.
This patent grant is currently assigned to E. I. du Pont de Nemours and Company. Invention is credited to Alan D. Bull, John A. Crowell.
| United States Patent |
3,822,723 |
| Crowell , et al. |
July 9, 1974 |
APPARATUS FOR CONTROLLING ADDITION OF REPLENISHMENT SOLUTION TO A
PHOTOGRAPHIC PROCESSOR
Abstract
An apparatus for controlling make-up and addition of
replenishment solution to a photographic processor, having one or
more reservoirs and metering pumps for selecting make-up solution
concentrates, and electronic controls for determining the volume of
replenishment solution. Replenishment can be accomplished taking
into consideration all of the operating variables such as film
size, replenishment rate, and percent exposure, as well as the
cumulative effect of any additions and aerial oxidation of the
solution while not in use.
|
Inventors: |
Crowell; John A. (Wilmington,
DE), Bull; Alan D. (Wilmington, DE) |
|
Assignee: |
E. I. du Pont de Nemours and
Company (Wilmington, DE)
|
| Family
ID: |
26964585 |
| Appl.
No.: |
05/358,860 |
| Filed: |
May 10, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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287664 |
Sep 11, 1972 |
|
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| Current U.S.
Class: |
137/624.15;
396/564; 222/644 |
| Current CPC
Class: |
G03D
3/065 (20130101); Y10T 137/86421 (20150401) |
| Current International
Class: |
G03D
3/06 (20060101); G03d 003/00 () |
| Field of
Search: |
;95/89R
;137/487.5,624.11,624.13,624.15 ;222/70,76 ;251/131 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Cohan; Alan
Assistant Examiner: Michalsky; Gerald A.
Parent Case Text
CROSS REFERENCE TO RELATED APPLICATIONS
The present application is a continuation-in-part of U.S. Pat.
application Ser. No. 287,664, now abandoned, which was filed on
Sept. 11, 1972 by the same inventors.
Claims
What is claimed is:
1. An apparatus for controlling replenishment solution to a
photographic processor comprising:
1. at least one reservoir for solution concentrates,
2. at least one metering means associated with said reservoir for
transferring a portion of said solution concentrate from said
reservoir to said processor, and
3. means for controlling said metering means comprising:
a. a first variable signal generator including: means to generate a
first variable electrical signal; at least one means to
independently vary said first electrical signal; means to apply
said first electrical signal to control said metering means, and
means to cumulatively store said first electrical signal, thereby
forming an accumulated first electrical signal;
b. a second signal generator to periodically generate a second,
preset, electrical signal;
c. means to compare said second electrical signal with the
accumulated first electrical signal, and
d. means to apply the output of said means to compare said second
and accumulated first electrical signals to control said metering
means.
2. The apparatus of claim 1 comprising at least two reservoirs and
at least two metering means.
3. The apparatus of claim 1 comprising at least three reservoirs
and at least three metering means.
4. The apparatus of claim 3 wherein said first variable signal
generator comprises a pre-set counter for activating said metering
means, said pre-set counter having means for selecting the set
number of received pulses during which it will activate said
metering means, and a time base generator, connected to said
pre-set counter, for generating a periodic signal, said time base
generator having means for varying the period of the signal it
generates.
5. The apparatus of claim 4 wherein the difference of said second
and accumulated first electrical signal is applied to select which
of two solution reservoirs is connected to one of said metering
means.
6. The apparatus of claim 1 wherein said first variable signal
generator comprises a pre-set counter for activating said metering
means, said pre-set counter having means for selecting the set
number of received pulses during which it will activate said
metering means, a time base generator for generating a periodic
signal, said time base generator having means for varying the
period of the signal it generates, and a time base modulator,
connected between said pre-set counter and said base generator, for
modulating the period of the signal generated by said time base
generator and generating a pulsed signal, having a frequency
equivalent to the modulated signal, said time base modulator having
means for varying the modulation applied to the signal generated by
said time base generator.
7. The apparatus of claim 6 wherein the difference of said second
and accumulated first electrical signal is applied to select which
of two solution reservoirs is connected to one of said metering
means.
8. The apparatus of claim 6 wherein said linear time base modulator
comprises a voltage comparator, having a reference input voltage to
compare with the output of said time base ramp generator, which
will generate a signal when the output voltage of the time base
ramp generator is greater than the reference input voltage, and a
multivibrator to convert the signal generated by said voltage
comparator to a square wave pulse.
9. The apparatus of claim 6 wherein there are at least four
reservoirs including a water reservoir, connected to a first
metering means, a first reservoir for solution concentrates,
connected to a second metering means, said second and third
reservoirs being connected to a single metering means through a
three-way valve so that either said second or said third reservoir
can be connected to said third metering means.
10. The apparatus of claim 6 wherein said second signal generator
comprises a repeat cycle timer and a switch combination to generate
an adjustable duration electrical pulse.
11. The apparatus of claim 10 wherein said means to cumulatively
store the first electrical signal comprises a resettable switching
timer.
12. The apparatus of claim 11 further comprising means to operate
said resettable switching timer include means to operate said
resettable switching timer for a preset time, said resettable
switching timer being connected to both said second signal
generator and said preset counter so that said resettable switching
timer will operate for a length of time equal to the preset time
minus the time that has operated due to the first electrical signal
and will generate an electrical signal corresponding to the
difference between the duration of the second electrical signal and
the accumulated first electrical signal.
13. An apparatus for controlling replenishment solution to a
photographic processor comprising, in combination
a. at least one reservoir for solution concentrates;
b. at least one metering means associated with said reservoir for
transferring a portion of solution concentrate from said reservoir
to said processor; and
c. means for controlling said metering means comprising a pre-set
counter for activating said metering means, said pre-set counter
having means for selecting the set number of received pulses during
which it will activate said metering means, a time base generator
for generating a periodic signal, said time base generator having
means for varying the period of the signal it generates, and a time
base modulator, connected between said pre-set counter and said
time base generator, for modulating the period of the signal
generated by said time base generator and generating a pulsed
signal having a frequency equivalent to the modulated signal, said
time base modulator having means for varying the modulation applied
to the signal generated by said time base generator.
14. The apparatus of claim 13 wherein said linear time base
modulator comprises a voltage comparator, having a reference input
voltage to compare with the output of said time base ramp
generator, which will generate a signal when the output voltage of
the time base ramp generator is greater than the reference input
voltage, and a multivibrator to convert the signal generated by
said voltage comparator to a square wave pulse.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to photographic processing apparatus and
particularly to apparatus for controlling the composition and
addition rate of replenishment solutions used in photographic
processing apparatus.
2. Description of the Prior Art
It is well known in the art of developing silver halide
photographic films in automatic processing apparatus that developer
solutions are subject to change due to accumulation of development
products and aerial oxidation. To obtain reproducible, automatic
processing, a replenisher solution is normally added to compensate
for the changed activity of the developer solution due to prior use
or aging. Such addition can be accomplished manually by the
operator based on visual observations of processed sample strips.
On the other hand automatic equipment can be used to either
chemically analyze the processing solutions or read the density of
processed strips and feed back the data to metering means to
replenish the solutions.
When the addition of replenishing solution is done manually, even
with the aid of charts to assist the operator in determining the
appropriate amounts to be added, the system is subject to operator
error. As the number of variables that must be taken into
consideration increase, the estimation of the amount and rate of
replenishment becomes exceedingly complex. A number of
semi-automatic processors are available allowing a limited,
preselected choice of replenisher addition based on the film size,
degree of exposure and type of film used. However, such corrections
do not compensate for oxidation of the processing solution due to
aging. Such oxidation is dependent upon the history of the
processing solution in the processor, and correct compensation can
only be achieved by accounting for every piece of processed
material that has gone through the equipment, the corresponding
replenisher addition, the rate of oxidation in the tank, and the
time that has elapsed since the last addition.
When the addition of replenishment is controlled by automatically
sampling the processing solutions, such problems are minimized but
the complexity and cost of equipment greatly increase, while
reliability suffers.
Schumacher, U.S. Pat. No. 3,529,529 discloses a method and apparaus
for the addition of replenishment solution to compensate for
changed activity by sampling and titrating developer bath.
Freidel, U.S. Pat. No. 3,334,566, discloses a photographic
developing apparatus using sensing means and a variable impulse
control for maintaining the concentration of developer solution by
addition of processing chemical solutions.
Frutiger, U.S. Pat. No. 3,561,344 discloses an apparatus for
processing photographic film in which replenisher, developer and
fixer solutions are supplied on demand. The continuously moving,
fixed photographic film is light monitored to provide a plurality
of modulated signals which are a function of the degree of
transparency presented by the photographic film being
processed.
SUMMARY OF THE INVENTION
It is an object of this invention to provide economical and
accurate replenishment of solution in an automatic film processor.
It is a further object of the invention to provide a high degree of
repeatability in controlling addition of replenishment solution on
the basis of demand in terms of several, preferably three,
operating variables, e.g., film size, replenishment rate and
percent exposure. It is a still further object of the invention to
provide a method to compensate for the aging of the processing
solutions by automatically adding an appropriate amount of
replenishment solution based on the use of the equipment during a
given time interval and the pre-established degradation of the
processing solution. The apparatus of this invention is therefore
useful in that it achieves, in a simple manner, excellent
processing solution consistency independently of the rate of usage
of the equipment.
In its broadest concept, the invention comprises an apparatus
designed to automatically replenish the various constituents of a
solution used in a photographic processor. It is designed to
automatically replenish those constituents as they are utilized
each time film is processed by the film processor, and it is also
designed to replenish the solutions, on a periodic basis, to
account for non-use deterioration of the solution. The two
replenishment steps are tied to one another so that the amount of
non-use replenishment is reduced by the amount of film use
replenishment.
Specifically, the invention comprises an apparatus for controlling
the addition replenishment solutions to a photographic processor
comprising:
1. at least one reservoir for solution concentrates,
2. at least one metering means associated with said reservoir for
transferring a portion of said solution concentrate from said
reservoir to said processor, and
3. means for controlling said metering means comprising:
a. a first variable signal generator including: means to generate a
first variable electrical signal; at least one means to
independently vary such first electrical signal; means to apply
said first electrical signal to control said metering means, and
means to cumulatively store such first electrical signal, thereby
forming an accumulated first electrical signal;
b. a second signal generator to periodically generate a second,
preset, electrical signal;
c. means to compare said second electrical signal with the
accumulated first electrical signal and
d. means to apply the output of said means to compare said second
and accumulated first electrical signals to control said metering
means.
In the preferred embodiment, the output of said means to compare is
the difference between said second and said accumulated first
electrical signals.
The means to generate and independently vary the first electrical
signal may comprise a pre-set counter for activating said metering
means, said pre-set counter having means for selecting the set
number of received pulses during which it will activate said
metering means, and a time base generator, which may be a ramp
generator, connected to said pre-set counter, for generating a
periodic signal, said time base generator having means for varying
the period of the signal it generates.
Such means will accommodate two independent variables. In the
preferred embodiment, the apparatus further comprises a linear time
base modulator connected between said pre-set counter and said time
base generator, for modulating the period of the signal generated
by said time base generator and generating a signal with a period
equivalent to that of the modulated signal. The time base modulator
has means to vary the modulation applied to the signal generated by
the time base generator. Such an apparatus can accommodate three
independent variables.
The control means comprising the time base ramp generator, linear
time base modulator, and electonic counter provides control of the
addition of replenishment solution in terms of film size,
replenishment rate, and percent exposure, respectively. By
providing independent control of the addition of replenishment
solution in terms of these operating variables simplicity and
flexibility in operation is accomplished. The use of digital
electronic counting techniques provides accurate and repeatable
addition of replenishment solution over a wide range of the
operating variables, not obtainable with conventional electronic or
electromechanical timers.
The means to generate the second variable electrical signal, the
accumulator of the first electrical signal, and the means to
subtract said first accumulated electrical signal from said second
variable electrical signal, will be referred to from here on as the
equalizer network. Such equalizer network may comprise a first
three circuit cam timer operating as a time base repeater in
combination with a second two circuit summation timer having a
clutched reset mechanism. Such an arrangement can accumulate and
store an electrical signal as elapsed operating time and generate a
signal whose duration will be a pre-set time interval reduced by
the elapsed operating time.
The apparatus of the invention further provides for make-up and
addition of replenishment solution from one or more constituent
concentrates, e.g., concentrates may be supplied in varying
concentrations from any number of reservoirs.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a block diagram of the apparatus embodying the
invention.
FIG. 2 is a schematic diagram of a selectable time base generator
and linear time base modulator of the apparatus embodying the
invention.
FIG. 3 is a timing diagram representing the operation of the time
base ramp generator and linear time base modulator.
FIG. 4 is a schematic diagram of an embodiment of the equalizer
circuit.
DESCRIPTION OF THE PREFERRED EMBODIMENT
With particular reference to FIG. 1, an apparatus embodying the
invention may comprise a plurality of reservoirs 10, 11, 12 and 13,
one or more of which provide concentrates for make-up of
replenishment solutions. One or more of the solutions may be made
available in varying concentrations, e.g., reservoirs 10 and 11,
and selection of concentrates for make-up of the desired
concentration of replenishment solution provided by means of a
three-way valve 14. A water reservoir 13 is provided for
maintaining the desired dilution of the processing solution in the
film processor.
Metering pumps 15 may be gang driven by motor 16 through a
crankshaft or gear train represented by 20. The metering pumps may
be any type of constant displacement pump, e.g., bellows or gear
pumps. The motor 16 is controlled by: (a) a first variable signal
generator which includes means to generate a first electrical
signal (selectable time base generator 18), at least one means to
independently vary the first electrical signal (pre-set counter 17
and preferably also linear time base modulator 19), means to apply
the first electrical signal to the metering means (control line 23)
and means to cumulatively store the first electrical signal
(connection 25 and motor 112 of signal accumulator 22), thereby
forming an accumulated first electrical signal; (b) a second signal
generator (repeat cycle generator 21) to generate a second preset
periodic electrical signal; (c) means to compare the second
electrical signal with the accumulated first electrical signal
(line 24 and signal accumulator 22); and (d) means to apply the
difference between said first and second electrical signals to
control the metering means (line 26).
The motor 16 is, in the first instance, controlled by the pre-set
counter 17. Counting pulses are applied to the counter from the
selectable time base ramp generator 18, and the time base of this
generator may be varied above or below the selected time base by
linear time base modulator 19. These three interrelated electronic
devices provide a means for using three variables to control the
rate at which replenishment solution is added to the processor to
replenish that solution depleted by the processed material. Pre-set
Counter 17 is a conventional pre-set counter which generates a
signal as soon as it receives a first pulse and will continue to
generate a signal for a set number of pulses. The number of pulses
during which the signal is generated can be varied. If as shown in
FIG. 2, a Pre-Set Counter 17 is used to drive motor 16, then by
setting the dial on the pre-set counter to a certain value, say 50
for example, the motor will operate to dispense replenishment
solution to the processor for the time required for the counter to
register 50 pulses. The dial on Pre-Set Counter 17 can be
calibrated to read in terms of one variable, i.e., percent
exposure, as shown in FIG. 1.
Time Base Generator 18 is designed to generate a saw-tooth pulse of
variable frequency. By varying the frequency of the pulse generated
by the Time Base Generator 18, the time required to supply a given
number of pulses to Pre-Set Counter 17 and hence the length of time
during which replenishment solution is added to the processor, can
be varied. The means used to vary the frequency of the pulse
generated by Time Base Generator 18 can be calibrated to read in
terms of a second variable, i.e., film size as shown in FIG. 1.
Finally, Linear Time Base Modulator 19 provides a means for varying
the frequency of the pulses supplied to Pre-Set Counter 17 by
modifying the signal sent to the Pre-Set Counter 17 by Time Base
Generator 18. This means can be calibrated in terms of a third
variable, i.e. replenishment rate as shown in FIG. 1.
FIG. 2 shows one embodiment of a Time Base Generator and a Linear
Time Base Modulator that can be used in conjunction with a
conventional Pre-Set counter to drive motor 16.
The Time Base Generator 18 comprises an amplifier 30, transistors
33 and 34 and associated passive components. Resistors 40 through
49 and capacitor 69 determine the time base by determining how long
it takes to charge up capacitor 69. Switch 75 provides for
selection of the resistance values from among resistors 40 through
49. The waveform at the output of the Time Base Generator (a) is a
saw-tooth wave such as that shown in FIG. 3(a). The time to
generate a single tooth is determined by the value of the
resistance set by switch 75, corresponding to the film size
adjustment discussed relative to FIG. 1 above.
The linear time base modulator comprises differential comparator
31, one shot multivibrator 32 and associated passive components. A
zener diode 78 is provided for referencing the voltage applied to
the one shot multivibrator. Clamper and pulse amplifier circuits
comprising transistors 35, 36 and associated components are
provided for driving the counter.
The Linear Time Base Modulator operates by comparing the voltage
level of the output signal of the Time Base Generator with a set
voltage that can be selected by varying potentiometer 59. When the
ramp of the sawtooth wave generated by the Time Base Generator
reaches the voltage set by the potentiometer 59, the comparator 31
will generate a signal which will cause multivibrator 32 to
generate a pulse, such as that shown in FIG. 3(d). This pulse when
applied to transistor 34 will cause it to saturate, shorting out
capacitor 69 and hence changing the time base on the saw-tooth wave
of FIG. 3(a) to that of FIG. 3(b) or 3(c). The time between the
pulses (d) generated by the multivibrator 32, then, will be
controlled not only by the time base set by switch 75, but also by
the reference voltage set by potentiometer 59 which corresponds to
the replenishment rate adjustment described relative to FIG. 1
above.
To convert the pulse (d) generated by the multivibrator to one that
can be used by Pre-Set Counter 17, a clipping circuit and amplifier
are used. Transistor 35 converts the square wave of FIG. 3(d). The
pulse is differentiated by capacitance 74 and resistor 67 to form
the pulse shown in FIG. 3(e). Diode 79 then clips the positive part
of the waveform. The negative portion of waveform 3(d) is amplified
by transistor 36, to form a pulse such as that shown in FIG. 3(f),
which is applied to the count input of the pre-set counter. The
Pre-Set Counter which is a conventional two decade digital
electronic counter, pre-settable between 0 and 99, which resets to
zero at the pre-set count. A suitable relay output is provided for
driving motor 16. A -27 volt level output is also provided.
Characteristic values for the components shown in FIG. 2 are given
below. Resistors 30-49 can be chosen to give the desired
variations. They have values between 40,000 and 600,000 ohms.
TABLE I ______________________________________ RESISTORS FIG. NO.
VALUE (OHMS) FIG. NO. VALUE (OHMS)
______________________________________ 50 10,000 (Pot) 60 3,300 51
5,000 61 200 52 470 62 470 53 1,000 63 12,000 54 4,700 64 100 55
6,200 65 1,200 56 4,700 66 1,000 57 4,700 67 9,100 58 13,000 68
47,000 59 5,000 (Pot) 39 330 CAPACITORS - FIG. NO. VALUE
(MICROFARADS) FIG. NO. VALUE (MICROFARADS)
______________________________________ 69 0.47 72 0.22 70 0.47 73
0.01 71 0.10 74 0.01 TRANSISTORS - FIG. NO. DESIGNATION FIG. NO.
DESIGNATION ______________________________________ 30 UGA 7101 35
2N4123 31 UGA 710 36 2N4125 32 UGA 9951 77 1N4735 33 2N4123 78
1N4733 34 2N4123 79 ______________________________________
The operation of the control means which replenishes solution used
by the processed material will now be described in more detail with
reference to FIG. 2 and FIG. 3.
The size of the film sheet is ascertained and switch 75 is set to
the resistor corresponding with the base time, e.g., 20 msec as
shown in FIG. 3(a). The operation of the linear time base modulator
can be understood readily by assuming the differential comparator
level is set for its mid-point and calibrated to apply 2.5 volts to
the reference input. The ramp signal from the time base ramp
generator is applied to the comparator input, and when the ramp
level reaches 2.5 volts differential comparator 31 produces an
output signal. This signal is applied to the one shot multivibrator
32. The one-shot multivibrator produces a uniform pulse having a
narrow pulse width, e.g., less than or equal 1 msec. This pulse is
applied to the base of transistor 34 through resistor 61.
Transistor 34 is saturated and capacitor 50 discharges through this
transistor cutting off the ramp at T = 10 msec. The transistor 34
is returned to cut off, after the short duration pulse, and
capacitor 50 charges again, until the ramp function again reaches
the 2.5 volts comparator level. Then another pulse is produced by
the one shot multivibrator saturating transistor 34 and discharging
capacitor 50. It can be seen readily that the time period T can be
varied above and below 10 msec by adjusting the comparator level
potentiometer above or below the mid-point level, e.g., by setting
the comparator level potentiometer for a 3 volt reference input to
the differential comparator the time period is changed from 10
msec. to 12 msec, FIG. 3(c).
A pulse output from the one shot multivibrator 32 is applied to the
clipping and pulse amplifier circuit and the output of the pulse
amplifier is applied to the counter 17. The counter 17 corresponds
with percent exposure between 1-100 percent. At the pre-set count
the output relay of the counter drops out, and the pump motor is
dropped out cutting off the flow of solutions to the processor. The
-27 volt level output from the counter is applied through latched
start button 76 to the base of transistor 33, saturating the
transistor. Capacitor 69 is kept discharged and the time base ramp
generator is disabled until start button 76 is pressed. The motor
16 is also controlled by the signal accumulator 22. When the
processor demands replenishment, the pumping time is recorded in
the signal accumulator and storage 22. When the repeat cycle
generator (21) calls for replenishment to compensate for aerial
oxidation, the signal generated is applied to the signal
accumulator 22 and the three way valve 14. The three way valve 14
selects a solution concentrate that may be of different formulation
than the replenisher solution used to compensate for developer
exhaustion due to film processing as compared to developer aging.
The output of accumulator 22 is a controlling signal which lasts a
time equal to a pre-set time interval as determined by the repeat
cycle generator, reduced by a time interval corresponding to the
total time of operation of motor 16 since the last operation of the
repeat cycle generator 21. At the end of the operation of the
repeat cycle generator 21, a reset pulse is applied to the signal
accumulator and storage 22 to reset the system to the original
state.
The operation of the equalizer circuit can best be understood by
reference to FIG. 4. The combination timing motor 101, cam 102,
switch 107, switch 106, timing motor 112 and cam 113 constitute the
repeat cycle second electrical signal generator.
Timing motor 101 is selected to have a convenient timing period,
such as 2 hours. Other cycling periods can be chosen without
upsetting the equalizer principle. When cam 102 de-energizes switch
106, contacts 104 close and power is applied to contacts 107 of
switch 109. Depending on the position of cam 113, contacts 107 will
be either open or closed. Cam 113 is driven by motor 112. If motor
112 has not operated since the last time cam 113 was reset, as
explained below, contacts 107 will be closed and power will be
applied through contacts 105 of switch 106 operated by cam 102, to
motor 112. Operation of motor 112 will turn cam 113 until switch
109 is actuated, opening contacts 107 and interrupting power to
motor 112.
Motor 16 which drives the metering pump 15, 15', 15", etc. is
connected in parallel with timing motor 112. The output side of
contacts 104 is also connected to the operator of the three way
valve 14. Therefore, when timing motor 101 through cam 102 closes
contacts 104, the three way valve 14 is energized, connecting
metering pump 15 to reservoir 11 containing the desired solution
concentrate. Simultaneously pump motor 16 will operate metering
pumps 15, 15' and 15" supplying the right amount of solution
concentrates to the processor. The motor 16 will operate so long as
contacts 104, 105, 107, and 108 are closed. Cam 113 is so set as to
open contacts 107 before cam 102 opens contacts 104 and 105; this
allows the flow through pump 15 to stop before reservoir 11 is
disconnected and reservoir 10 introduced in the hydraulic circuit.
The operation of motor 101 through cam 103 actuates switch 110 to
energize the clutch coil 117. Cam 113 is frictionally driven by
motor 112 and spring loaded through spring 116. A ratchet 114 and
pawl 115 arrangement allows cam 113 to rotate in one direction and
is prevented from resetting through the action of pawl 115. Pawl
115 is electromagnetically lifted to disengage ratchet 114 and
reset cam 113 by energizing coil 117. Motor 112 can also be
operated through contacts 111, which are closed whenever the preset
counter energizes motor 16 in response to a demand for
replenishment solution. When contacts 111 are closed, motor 112
rotates cam 113. The ratched-pawl arrangement holds cam 113 in
position after contacts 111 open.
Thus cam 113 becomes the storage and accumulator of the total time
motor 16 has operated which is a measure of how much replenishment
solution has been added to the machine since the last reset
command. The electrical signal through contacts 108 resulting in
the absence of any advance of cam 113 from the reset position
corresponds to the second electrical signal. The advancement of cam
113 corresponds to the accumulated first electrical signal. The
remaining travel of cam 113 corresponds to the difference of the
two electrical signals, and the output is applied through contacts
108 to the pump motor 16. Typical cycling times may be:
Timing motor 101 2 hours Cam 102: Active time: 120 sec. Inactive
time: 7080 sec. Timing motor 112 period: 300 sec. Cam 113: Max.
Active time: 180 sec. Min. Inactive time: 120 sec.
The replenishment apparatus of this invention provides
substantially uniform addition over a wide range of film sizes,
replenishment rates and percent exposures. By way of example the
apparatus of the invention may be used with automatic lithographic
film processors for film sizes from 8 inches .times. 10 inches up
to 24 inches .times. 36 inches demanding from 5 cc to 850 cc of
replenishment solution, respectively. At a pump volume of 3,000 cc
per minute the apparatus will provide substantially uniform and
accurate replenishment over the given replenishment range limited
only by the accuracy and repeatability of the mechanical
components.
The volume of replenishment solution added can also be controlled
by the voltage applied to resistors 40-49 through potentiometer 50.
For example, changing the input voltage to 10 volts will shift the
selectable time base by T/2 and changing the input voltage will
shift the selectable time base by T/3.
Bulk replenishment may be provided for direct control of the pump
motor and metering means if desired, for example, for roll film
processing. Additional elements may be incorporated, such as alarms
to inform the operator when the containers of the replenishment
solutions are empty; switching arrangements that allow the operator
to override some or all of the functions of the electronic
controls; alarm circuits to automatically turn the equipment off in
case of control failure.
The above description of the apparatus is merely illustrative and
not limiting. Electronic components can replace the
electromechanical parts used in the equalizer and the pre-set
counter, linear time base modulator and selectable time base
generator can be replaced by more conventional R-C type networks
without altering the scope of the invention. Use of the apparatus
for control of the addition of replenishment solutions other than
developer solutions is contemplated.
While the apparatus and its use have been described specifically
with respect to the preparation and replenishment of developer
combinations, it is obvious that the principles and equipment may
be applied to the makeup and periodic replenishment of other
photographic processing solutions. For example, various operations
in the preparation and use of solutions such as; fixer, bleach
solutions, hardeners, short stops, reducers, intensifiers, and
combination solutions such as, monobaths (developer/fixer), fogging
developers, and bleach/fixer combinations may be prepared and
replenished by appropriate adjustment of the contents of the
reservoirs.
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