U.S. patent number 3,779,159 [Application Number 05/158,367] was granted by the patent office on 1973-12-18 for egg marking apparatus.
This patent grant is currently assigned to FMC Corporation. Invention is credited to John H. Bercovitz, Jr., Boyd W. Rose.
| United States Patent |
3,779,159 |
| Rose , et al. |
December 18, 1973 |
| **Please see images for:
( Certificate of Correction ) ** |
EGG MARKING APPARATUS
Abstract
An apparatus for selectively marking individual eggs carried by
a bucket-type egg conveyor includes a bank of marking wheels each
of which carries a plurality of circumferentially spaced marking
heads with printing dies embedded in their outer faces. The outer
portion of each marking head is universally pivotable about an
inner neck portion so that the printing dies can be urged into
flush printing engagement with the eggs carried by the conveyor,
even one that is cocked in its bucket and thereby not aligned
squarely with the marking head. Each marking wheel is arranged to
be continuously rotated and is mounted on a pivotable arm that is
operatively connected to a rotary solenoid whereby, when the
solenoid is energized, the marking wheel will be moved down to
place one of its marking heads into engagement with an egg passing
therebeneath. The marking wheels are each associated with a
particular grade of eggs and are operated through a memory unit
which records the grade of the egg carried by each individual
bucket of the egg conveyor.
|
Inventors: |
Rose; Boyd W. (Riverside,
CA), Bercovitz, Jr.; John H. (Mira Loma, CA) |
|
Assignee: |
FMC Corporation (San Jose,
CA)
|
| Family
ID: |
22567800 |
| Appl.
No.: |
05/158,367 |
| Filed: |
June 30, 1971 |
| Current U.S.
Class: |
101/35;
101/DIG.30; 101/376 |
| Current CPC
Class: |
A01K
43/10 (20130101); B41F 17/30 (20130101); Y10S
101/30 (20130101) |
| Current International
Class: |
B41F
17/30 (20060101); B41F 17/00 (20060101); B41f
017/30 () |
| Field of
Search: |
;101/35-37,41,376,DIG.3 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Pulfrey; Robert E.
Assistant Examiner: Crowder; Clifford D.
Claims
What is claimed is:
1. An egg marking apparatus for use with an egg processing machine
that has means for grading eggs prior to depositing the eggs into a
conveyor having a plurality of uniformly spaced pockets for
carrying the eggs and memory means for recording and processing
information relating the grade of an egg to the particular pocket
on the conveyor into which the egg is deposited, said apparatus
comprising in combination a commandable egg marking device aligned
with and mounted adjacent to the egg conveyor for individually
marking the passing eggs in the egg conveyor in response to the
information within the memory means, said marking device including
marking means mounted so as to be movable between an operative
marking position and an inoperative marking position spaced away
from the eggs on the conveyor, and means operably connecting the
marking device to the memory means whereby said marking means can
be commanded into and out of operable marking engagement with
individual passing eggs on said conveyor, the commandable movement
of the marking means being determined by the information within the
memory means relating the grade of the egg to the particular pocket
on the conveyor passing thereby.
2. An egg marking apparatus for use with an egg processing machine
that has means for grading eggs prior to depositing the eggs into a
conveyor having a plurality of uniformly spaced pockets for
carrying the eggs and memory means for recording and processing
information relating the grade of an egg to the particular pocket
on the conveyor into which the egg is deposited, said apparatus
comprising in combination a plurality of commandable egg marking
devices aligned with and mounted adjacent to the egg conveyor at
longitudinally spaced positions along the conveyor for marking each
passing egg in the egg conveyor in response to the information
within the memory means, said marking devices each including
marking means mounted so as to be movable between an operative
marking position and an inoperative marking position spaced away
from the eggs on the conveyor, and means operably connecting the
marking devices to the memory means whereby each marking means of
each marking device can be commanded into and out of operable
marking engagement with individual passing eggs on said conveyor,
the commandable movement of each marking means being determined by
the information within the memory means relating the grade of the
egg to the particular pocket on the conveyor passing thereby.
3. The apparatus of claim 2 wherein said egg conveyor is
continuously driven at a constant speed and each of said marking
means includes a rotatable wheel having at least one printing die
mounted at the periphery thereof and means for driving said wheel
in timed rotation so that the tangential speed of said die is
equivalent to the speed of the conveyor, and the die is spacially
synchronized with the moving pockets of the conveyor whereby on
command said die individually engages the eggs in the pockets of
the conveyor.
4. The apparatus of claim 3 wherein each of said rotatable wheels
are mounted on a pivotable arm movable between a raised inoperative
position and a lowered operative position corresponding to said
operative marking position of the associated marking means and each
of said rotatable wheels are operatively connected to said drive
means by a timing chain whereby the printing dies can selectively
engage individual eggs carried by the conveyor.
5. The apparatus of claim 4 wherein said pivotable arms are
operably connected to rotary solenoids whereby, upon energization
of a rotary solenoid, the associated arm will be caused to pivot
quickly into its operative position for engaging the individual egg
carried by the conveyor therebelow and upon subsequent
deenergization of the rotary solenoid the associated arm will be
caused to pivot quickly out of its operative position.
6. The apparatus of claim 5 wherein said memory means includes a
plurality of mechanical switches and said rotary solenoids are
electrically connected to the switches thereby providing quick
responses to the information within the memory means.
7. A marking head of elastomeric material for use with a marking
device having a projecting pin for retaining the marking head
thereon, said marking head comprising in combination an elastomeric
body portion having a recess, an elastomeric printing die snugly
received in said recess and projecting outward beyond said body
portion, and a reduced neck of elastomeric material about which the
body portion is free to swivel, said neck having an axial bore in
which said projecting pin is snugly engaged to attach said marking
head to said marking device.
8. The marking head of claim 7 wherein said printing die comprises
a hollow member defined by a rear wall, at least one side wall, and
an elastomeric face diaphram having printing indicia thereon
whereby said face diaphram can conformally flex about the curvature
of the object while printing thereon.
9. The marking head of claim 8 wherein said rear wall and side wall
are thin elastomeric walls capable of collapsing and stretching to
conform to objects being marked.
10. The marking head of claim 7 wherein the walls of said printing
die have an aperture therein in communication with the atmosphere
so as to permit said printing die to freely collapse when in
printing engagement with an object except for the restraint imposed
on the die by the engagement of the walls of the recess of the body
portion of the marking head.
11. An egg marking device for applying printing marks to eggs using
a conveyor having a plurality of uniformly spaced pockets for
carrying eggs, said marking device comprising a marking wheel, a
plurality of marking heads uneven in number and uniformly spaced
around the periphery of the marking wheel, each of said marking
heads being arcuately spaced apart a distance which is
substantially one-half of the linear spacing between successive
pockets on the said conveyor, means for rotating said marking wheel
at the same speed as the eggs are carried thereby, means for moving
the marking wheel cyclically between operative printing engagement
and inoperative printing engagement positions between successive
applications of the printing marks, and an inking means for
applying ink to said marking heads in the inoperative printing
engagement position, whereby said arcuate spacing of the marking
heads and the speed of the rotating means permit the marking heads
to alternate in their sequence of entering into printing engagement
with the eggs in the conveyor and whereby said uneveness in the
number of marking heads allows the marking heads to alternate in
their sequence of inking.
12. An egg marking device for placing a unitary mark on a moving
egg, comprising:
a marking wheel having a plurality of circumferentially spaced pins
extending radially from a central hub, each of the pins being
rigidly mounted at one end to the hub;
a plurality of marking heads each having a base portion and a
flexible portion, the base portion being firmly attached to the
terminal free end of one of said pins remote from the hub and the
flexible portion extending radially outward from the base portion,
said flexible portion being free to flex and to swivel about the
radial axis of the pin and having a flexible printing surface
disposed thereon, whereby each marking head is capable of
conforming to the curvature of the shell of an egg that is
presented to a marking head with a cocked orientation;
a pivotal arm rotatably supporting the marking wheel;
drive means for rotating the marking wheel in synchronization with
the moving egg; and
means for pivoting said arm alternately between operative and
inoperative positions thereby moving said printing surface into and
out of unitary marking engagement with the moving egg.
13. The marking device of claim 12 wherein said flexible portion of
each marking head further includes a flexibly swivelable,
frusto-conical neck portion connecting the flexible portion to the
base portion, whereby the flexible portion of the marking head is
free to swivel and to flex about the radial axis of the pin.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention generally concerns the processing of eggs,
and more particularly, the marking of eggs.
2. Description of the Prior Art
It has become desirable, and sometimes necessary, for egg packing
houses to mark their eggs for various purposes. In some instances,
particularly in foreign countries, it is necessary to mark eggs
with their weight and grade, and in most all countries it is
necessary to mark exported eggs with the name of the country of
origin.
Most egg packing houses prefer to have the mark put on the large
end of the egg where it is immediately visible upon opening an egg
carton or viewing an egg flat since eggs are generally packed with
their large ends up. Applicants are aware of one type of prior art
marking device that marks a plurality of eggs after they are in a
carton or a filler flat so that the marks will automatically be
made on the large ends of the eggs where they are visible. This
type of device, however, is not adapted to selectively mark
individual eggs, and is only useful in marking eggs that have
previously been physically segregated. Such devices are shown, for
example, in U.S. Pat. Nos. 3,094,920 to Charles Priesmeyer,
1,906,094 to Charles K. Powell, and 3,389,654 to Edwin R. Hirt.
An egg marking device is disclosed in U.S. Pat. No. 1,611,679
issued to W. H. Rees on Dec. 21, 1926, which device utilizes a
marking wheel to mark successive eggs carried in an underlying
bucket-type conveyor, but this device also is not adapted to
selectively mark eggs with various preselected designations. Each
successive egg or sequence of eggs must be marked with the same
designation inasmuch as the wheel is mounted to contact and mark
every egg.
SUMMARY OF THE INVENTION
The egg marking apparatus of the present invention is comprised of
a bank of marking devices each of which carries marking dies with
different indicia from those of the other marking devices. The
marking devices are each capable of selectively marking an egg
carried by an underlying egg conveyor according to predetermined
recorded information peculiar to that particular egg. With the
present apparatus it is not necessary that eggs be physically
segregated prior to marking as with other prior art egg markers.
Rather, they can be randomly positioned in a compartmentalized
conveyor after having been individually categorized as, for
example, by weight. The location on the conveyor of each
categorized egg is recorded in a memory unit which is operatively
connected to the separate marking devices. Each marking device can
then be commanded by the memory unit to move into marking
engagement with a predetermined egg to imprint its associated
indicia on the egg.
The structure of each marking device is identical except, of
course, for the indicia carried on the face of the marking dies.
The marking devices include a marking wheel with circumferentially
spaced, die-carrying marking heads, means operatively connected to
the marking wheel to move it into and out of engagement with eggs
carried by an underlying conveyor, and a drive means for rotating
the marking wheel synchronously with the movement of the egg
conveyor.
A special feature of the present invention is the construction of
the marking apparatus whereby the marking wheel is provided with a
plurality of radiating pins each one of which carries on its outer
end a marking head. Each marking head has a narrowed neck portion
that is secured to one of the pins and allows the remainder of the
head to swivel so that the die can be urged into flush printing
engagement with an egg on the egg conveyor, even one that is cocked
or tilted to one side. The wheel is rotatably mounted on the outer
end of a pivotable arm that is swingable through an arcuate path to
move the wheel alternatively between its inoperative and its
operative positions.
Inasmuch as the marker wheels are rotatably driven in synchronism
with the movement of the egg conveyor and since the marking heads
are swivelly mounted, uniform marks can be imprinted on the surface
of the moving eggs without resulting in smearing of the marks.
Accordingly, it is an object of the present invention to provide an
egg marking apparatus that is capable of selectively marking
aligned, continuously moving eggs.
It is another object to provide an egg marking device having a
marking head that is swivelly mounted so as to adapt itself to the
curved surface of an egg even when the egg is not aligned with the
marking head when it is presented to the marking device.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side elevation of the marking apparatus of the present
invention with parts of an underlying egg conveyor being removed
for clarity.
FIG. 1A is an enlarged side elevation of one of the marking devices
shown in FIG. 1 with its marking wheel raised in an inoperative
position.
FIG. 1B is an enlarged side elevation of a marking device, similar
to FIG. 1A, but with its marking wheel lowered in an operative, or
egg-marking, position.
FIG. 2 is an enlarged isometric view of one of the marking devices
of the apparatus of FIG. 1.
FIG. 3 is an enlarged vertical section of the marking wheel of the
device of FIG. 2.
FIG. 3A is a fragmentary operational view of a marking head
engaging an egg.
FIG. 3B is a diagrammatic view of a marking head in the
egg-engaging position of FIG. 3A which view illustrates the marking
zone of the head.
FIG. 4 is an enlarged section taken along line 4--4 of FIG. 1 with
parts of the marking wheel being removed for clarity.
FIG. 5 is a side elevation of the drive mechanism for the marking
wheels.
FIG. 6 is a section taken along the line 6--6 of FIG. 4.
FIG. 7 is a diagrammatic representation of the memory unit of an
egg processing machine and its utilization with the marking
apparatus of the present invention.
FIG. 8 is a diagrammatic view of the microswitch and pinsetter
matrices showing their relationship to the memory belt of the
memory unit.
FIG. 9 is a schematic electrical diagram of the control circuit for
the marking apparatus of the present invention.
DESCRIPTION OF A PREFERRED EMBODIMENT
Referring to FIG. 1, the egg marking apparatus 10 of the present
invention can be seen to comprise a bank of aligned horizontally
spaced marking devices 12 elevated a predetermined distance from a
bucket-type egg conveyor 14. Each of the marking devices 12, herein
successively designated 12.sub.L, 12.sub.M, 12.sub.S, 12.sub.O, and
12.sub.E, is adapted to mark an egg with indicia relating to grade
and/or destination of the egg. Therefore, there is a separate
marking device 12 associated with each of the various weight
classes of eggs and destinations of the eggs as will be explained
more fully hereinafter. The egg conveyor 14 may be identical to
that disclosed in U.S. Pat. No. 2,895,274 issued to Harold J Mumma
on July 21, 1959. However, it is only necessary for the operation
of the apparatus of the present invention that the conveyor be of
the type which is capable of carrying equally spaced eggs in a
straight line beneath the marking apparatus with the ends of the
eggs to be marked oriented in the uppermost position.
The marking apparatus 10 is adapted to be used with an egg
processing machine such as disclosed in the before mentioned U.S.
Pat. No. 2,895,274. In that machine, eggs are separately weighed
and deposited into a bucket-type conveyor with their large ends up
while a memory unit records the weight of each egg along with
identifying data relating to the particular bucket into which the
egg is deposited. With this information recorded, the memory unit
can be used to command the separate marking devices 12 of the
present invention whereby an egg can be marked in accordance with
its weight and/or destination.
The marking devices 12 are identical except for the indicia carried
by the associated marking dies, so only one marking device will be
described in detail. Referring to FIG. 2, a marking device 12 can
be seen to include a marking wheel 16, a rotary solenoid 18
operatively connected to the marking wheel by an arm 20, a
conventional inking roller 22, and a conventional transfer roller
24.
The marking wheel 16 can be seen more clearly in FIG. 3 to have a
central hub 26 rotatably mounted upon a shaft 28. The hub rigidly
supports five radiating pins 30 each carrying on its outer end a
marking head 32. The pins each have an enlarged end portion 31 to
secure the marking head to the pin and to react against centrifugal
forces exerted on the marking head when the wheel is rotating.
The marking heads 32 are flexible hard rubber members and have a
circumferential spacing about the marking wheel 16 equal to one
half the linear center-to-center distance between two adjacent
buckets in the egg conveyor 14. The heads are provided with an
axial passage that has three distinguishable portions--a narrow
base portion 34 that tightly receives one of the pins 30, an
enlarged outer portion 36 defining a pocket for a marking die 38,
and a hollow central portion 40 whose function will become apparent
from the description that follows. The central portion of each head
is capable of shifting along its longitudinal axis A (FIG. 3A and
3B) in compressive deformation. The narrowed cylindrical base
portion 34 forms a neck about which the outer enlarged body of the
head can swivel due to the flexible characteristics of the rubber.
The swiveling movement enables the marking head to adapt itself to
an egg E that is cocked, i.e., tilted to one side, in the conveyor
14 whereby the enlarged end of the egg is not pointing in a
precisely vertical direction (FIG. 3A). Each head is capable of
moving freely about its longitudinal axis A (FIGS. 3A and 3B). It
can pivot outwardly in any direction from its longitudinal axis A
about the juncture 43 of the axes of the body and neck of the
marker head through an angle of 30.degree.. It is clear that the
head is, therefore, capable of swiveling universally in a conical
zone having a 60.degree. apex angle as illustrated in FIG. 3B and
compressively deforming along the axis of its pin 30. The marking
head, when it is within this conical zone, is capable of imprinting
an unsmeared mark on the shell of an egg E.
The marking dies 38 are frusto-conical rubber elements that fit
into the enlarged outer portion 36 of the marker heads. The annular
wall of the enlarged outer portion 36 is tapered to matingly
receive the tapered side wall of a die 38 in a manner such that the
centrifugal force exerted on the die when the marking wheel is
rotating will not cause the die to be forced out of the marker
head. The resilience of the rubber marking head, however, allows
the die to be simply snapped by hand into the mating pocket and
snapped out in a similar manner when it is desired to change dies
in any one of the marking heads.
The dies 38 are hollow and have an internal chamber 44 and a face
diaphragm 46 which carries on the outer side thereof the indicia 47
peculiar to that die. The rear wall 48 of the die has a vent
passage 50 communicating with the hollow central portion 40 of the
marker head. The hollow central portion 40 of the marker head is,
in turn, in communication with the ambient atmosphere through a
vent passage 52 in the side of the marker head. The face diaphragm
46 is, therefore, able to easily flex inwardly, thereby conforming
with the curved surface of an egg E (FIG. 3A), because the chamber
44 within the die is vented through passages 50 and 52 to the
atmosphere.
The shaft 28 upon which the marking wheel 16 is rotatably mounted
is fixed to the outer end of the arm 20 (FIG. 6). The shaft 28 also
has rotatably mounted thereon a timing pulley 54 which is secured
to the hub 26 of the marking wheel for joint rotation. The arm 20
is secured at its inner end by screws 55 to a pivotally mounted
plate 56 (FIG. 4) operatively connected to the rotary solenoid 18
for oscillatory movement about an axis 58 through the solenoid
whereby the arm 20 is swingable from a raised non-marking position
(FIG. 1A) to a lowered marking position (FIG. 1B). The solenoid is
fixedly mounted on an angular frame member 60 by threaded studs 62
(FIG. 4).
A drive shaft 64 is mounted for rotation along the axis 58 and has
fixedly secured on one reduced end 64a thereof a timing pulley 66
which is identical to the timing pulley 54 that is rotatably
mounted on the marking wheel drive shaft 28. A timing belt 68 is
trained around the timing pulleys 54 and 66 to impart rotary
movement to the marking wheel upon rotation of the drive shaft 64.
The drive shaft 64 is journalled in two bearings 70 mounted
internally in a cylindrical housing 72, and the housing 72 is fixed
to the frame member 60 by a bolt 74.
The frame member 60 mounts an upstanding plate 76 adjacent the
upper portion of the marking device to which plate is mounted a
pair of shafts 78 and 80 that rotatably carry the inking roller 22
and transfer roller 24, respectively. The shaft 78 is U-shaped and
includes an outwardly extending portion 78a that is rotatably
secured to the plate 76. A torsion spring 84, encircling the
portion 78a of the shaft 78 is anchored at one end in the plate 76
and hooked at its other end onto an upturned portion 78b of the
shaft 78 to urge the inking roller, which is rotatably received
upon the inwardly turned end 78c of the shaft 78, into pressing
engagement with the transfer roller whereby an adequate supply of
ink will be continually fed to the transfer roller in a
conventional manner. It can be seen from FIG. 1A that when the
marking wheel is in its raised inoperative position, the rotating
marking dies successively contact the face of the transfer roller
24. This contact between the rotating dies and the transfer roller
maintains a supply of ink on the marking face of the dies and also
serves to frictionally rotate the transfer roller and,
consequently, the inking roller 22.
The housing 72 is provided with a radially outwardly extending
flange 86 so that the associated marking device 12 can be secured
by bolts 88 (FIG. 2) to a mounting bar 90 secured to the egg
processing machine slightly above the egg conveyor 14 (FIG. 1) and
extending adjacent to each of the marking devices. The drive shaft
64 for each of the marking devices extends through the mounting bar
90 and has fixed on its protruding end a drive sprocket 92 (FIG.
5). An endless drive chain 94 (FIG. 5) is trained around the
several drive sprockets 92 associated with each of the marking
devices 12. The drive chain is also trained about idler guide
pulleys 96 which are spaced between the drive sprockets, and about
an adjustably mounted pulley 97 of a chain tensioning device 98.
The drive shaft 64 of one of the marking devices (e.g., marking
devices 12.sub.L in FIG. 5) has secured thereto a second drive
sprocket (not shown) which has trained therearound a second endless
drive chain 100. The endless drive chain 100 is also trained around
a relatively large drive sprocket 102 and the adjustably mounted
pulley 103 of a second chain tensioning device 104. The drive
sprocket 102 is keyed to a drive shaft 106 which is driven through
a drive train (not shown) that is operatively connected to the egg
conveyor 14 so that the linear movement of the eggs on the egg
conveyor can be coordinated with the rotary movement of all of the
marking dies. The relative sizes of the various drive sprockets are
such that the tangential speed of the marking wheel will be
identical to the linear speed of the egg conveyor. The marking
wheel and the egg conveyor are also spacially synchronized so that
the phase angle between the two speeds is zero. This spacial
synchronization insures that each marker head will strike each egg
squarely. With the relative speeds of the marking wheels and the
egg conveyor so regulated and with the circumferential spacing
between the marker heads being one half the linear center-to-center
distance between the buckets in the egg conveyor, as before
mentioned, it is apparent that every other marker head will be in
position to mark eggs carried in successive buckets of the egg
conveyor. Inasmuch as five marker heads are mounted upon each
marker wheel, and the marker heads alternate in contacting
successive eggs (assuming successive eggs are marked by the same
marking device 12), it can be seen that the wear on the marking
heads will be uniform. Because the tangential speed of the marker
wheel and the linear speed of the egg conveyor are identical, it
will be appreciated that a non-smeared mark will be imprinted on
the surface of the egg. As pointed out before, the mark is fully
imprinted on the curved surface of the egg because of the flexible
nature of the indicia-carrying diaphragm of the marking die and the
swivel feature of the marking head, i.e., the ability of the
enlarged outer portion 36 of the marking head to swivel about the
fixed base portion 34.
A control circuit for commanding the egg marking apparatus of the
present invention is shown in FIG. 9. It will be noted that in FIG.
9 the solenoids 18 associated with the several marking devices 12
have been designated 18.sub.L, 18.sub.M, 18.sub.S, 18.sub.O, and
18.sub.E to correspond with the grade and/or destination of each
egg to be marked with the associated marking wheels 12.sub.L,
12.sub.M, 12.sub.S, 12.sub.O and 12.sub.E, respectively. The first
three mentioned solenoids 18.sub.L, 18.sub.M, and 18.sub.S are used
when marking large, medium, and small eggs, respectively, that are
destined for domestic consumption. The fourth solenoid 18.sub.O is
used when marking eggs that are undersized or oversized,
hereinafter referred to as off-sized eggs, and the fifth solenoid
18.sub.E is used to mark eggs that are to be exported.
In order to better understand the structure and function of the
control circuit, a brief description of the memory unit used in
cooperation with the several marking devices will be made. The
memory unit may be the same memory unit as disclosed in the before
mentioned U.S. Pat. No. 2,895,274 to Harold J Mumma, and the
description of the memory unit in that patent is hereby
incorporated herein by reference.
The memory unit includes an endless memory belt 110 (FIGS. 7 and 8)
driven in a counterclockwise direction (as viewed in FIG. 7) in
timed relationship with the egg conveyor 14. On the face of the
belt are a multitude of pins 112 aligned in horizontal rows and
vertical columns (FIG. 8) and projecting outwardly from the face of
the belt. Each horizontal row of pins corresponds to a particular
bucket in the egg conveyor 14 and each vertical column of pins
represents a different grade of egg. The pins 112 are bi-stable
members being shiftable from a neutral, or inoperative, position to
an operative position wherein they are in position to selectively
operate a plurality of microswitches L-EX, M-EX, S-EX, L-EA, M-EA,
O-US, O-OS, L-DOM, M-DOM, M-DA, S-DOM and L-DA (FIGS. 7 and 8)
disposed in a matrix (the microswitch matrix) immediately adjacent
one face of the endless belt. The vertical columns of the
microswitch matrix represent a particular grade of egg while the
horizontal rows correspond to the respective marking devices 12, as
can be seen in FIG. 8.
Immediately below, or upstream, from the matrix of microswitches is
a matrix of pinsetter solenoids 114a-114e, 116a-116e, 118a-118e,
120a-120e, 122a-122e, and 124a-124e (FIG. 8). Each horizontal row
of pinsetters corresponds to a weighing scale S-1, S-2, S-3, S-4,
S-5 and S-6 (FIG. 7) used in the egg processing machine of the
before mentioned Mumma patent, and each vertical column represents
a particular grade of egg. More specifically, the first vertical
column of pinsetters represents eggs that are undersized, the
second column represents large eggs, the third column represents
medium sized eggs, the fourth column represents small eggs, and the
fifth column represents oversized eggs. The first and fifth
columns, representing undersized and oversized eggs respectively,
in combination represent eggs that are offsized.
Each scale S-1 to S-6 is connected (FIG. 7) to the horizontal row
of solenoid pinsetters associated with that scale by electrical
lines designated L-1 to L-6 respectively in FIG. 7. It is to be
understood that each line L-1 to L-6 shown in FIG. 7 represents
five separate wires one going to each of the five pinsetters in the
horizontal row of pinsetters associated with that particular line
and scale. The scales S-1 to S-6 are identical and receive eggs fed
thereto by the before mentioned Mumma egg processing machine. A
scale, e.g., S-1, weighs an individual egg placed thereon and, in
accordance with the weight and therefore the grade of the egg,
sends an electrical signal through one of the wires in the
associated line L-1 to the pinsetter corresponding to the weight of
the egg on the scale. For example, if the egg weighed by scale S-1
was a large egg, the pinsetter designated 114b would be energized
and would knock the pin 112 on the memory belt adjacent to the
pinsetter 114b at that time to the right (as viewed in FIG. 8) into
its operative position. The horizontal row that the pin is in, of
course, represents the bucket into which that particular egg was
dropped so that the memory unit then has recorded the grade of the
egg deposited in that particular bucket. A more detailed
explanation of the manner in which the pinsetters are operated by
the scales can be had by referring to the before mentioned Mumma
U.S. Pat. No. 2,895,274 which is hereby incorporated by
reference.
After the pins have been set they move up toward the matrix of
microswitches (FIGS. 7 and 8) which are to be operated by the pins.
The microswitches, with the exception of two switches L-EA and
M-EA, are normally open limit switches. Each microswitch is
associated with one of the rotary solenoids 18 in the marking
devices 12, there being more than one microswitch associated with
most of the rotary solenoids. Referring to FIG. 8, the first
vertical column in the microswitch matrix, which is associated with
undersized eggs, has only one microswitch designated O-US. The
microswitch O-US is in the horizontal row corresponding to the
marking device 12.sub.O, and consequently the rotary solenoid
18.sub.O, for off-sized eggs. The second column in the microswitch
matrix has two microswitches L-EX and L-DOM, microswitch L-EX being
in the row corresponding to marker 12.sub.E and solenoid 18.sub.E
for eggs being marked for export and microswitch L-DOM being in the
row corresponding to marker 12.sub.L and solenoid 18.sub.L for
marking large eggs destined for domestic consumption. The third
column has two microswitches M-EX and M-DOM, microswitch M-EX being
in the row corresponding to marker 12.sub.E and solenoid 18.sub.E
for eggs being marked for export and microswitch M-DOM being in the
row corresponding to marker 12.sub.M and solenoid 18.sub.M for
marking medium sized eggs destined for domestic consumption. The
fourth column has two microswitches S-EX and S-DOM, microswitch
S-EX being in the row corresponding to marker 12.sub.E and solenoid
18.sub.E for eggs being marked for export and microswitch S-DOM
being in the row corresponding to marker 12.sub.S and solenoid
18.sub.S for marking small eggs destined for domestic consumption.
The fifth column has one microswitch O-OS which is in the
horizontal row corresponding to marker 12.sub.O and solenoid
18.sub.O. The sixth column has two microswitches L-EA and L-DA,
microswitch L-EA being in the row corresponding to marker 12.sub.E
and solenoid 18.sub.E and microswitch L-DA being in the row
corresponding to marker 12.sub.L and solenoid 18.sub.L. The seventh
column has two microswitches M-EA and M-DA, microswitch M-EA being
in the row corresponding to marker 12.sub.E and solenoid 18.sub.E
and microswitch M-DA being in the row corresponding to marker
12.sub.M and solenoid 18.sub.M.
It will be observed that the columns in the pinsetter matrix are
only aligned with the first five columns in the microswitch matrix.
The sixth and seventh columns in the microswitch matrix are used to
alternate the marking of large or medium sized eggs between
domestic consumption and export. The columns of pins 112 on the
memory belt that are aligned with the sixth and seventh columns of
microswitches are manually set prior to the operation of the
machine so that alternate pins in each column are set to the right
in their operative position (FIG. 8). It is important to note that,
contrary to the other microswitches in the microswitch matrix,
microswitches L-EA and M-EA are normally closed limit switches. It
will, therefore, be appreciated that microswitches L-EA and L-DA in
column six will never both be closed or both open when a row of
pins 112 associated with a particular bucket in the egg conveyor
sequentially passes the respective microswitches. For this reason
only one of the microswitches L-EA or L-DA will be operative with
regard to any particular bucket in the conveyor. The same situation
is present with respect to microswitches M-EA and M-DA in the
seventh column.
Referring now to FIG. 9 where the control circuit for commanding
the marking apparatus is shown schematically, it can be seen that
an AC power source PS is used to energize the respective rotary
solenoids 18.sub.L, 18.sub.M, 18.sub.S, 18.sub.O, and 18.sub.E. The
power source PS is connected through four rectifier bridges B-1,
B-2, B-3, and B-4 to four rotary switches SW-1, SW-2, SW-3, and
SW-4 respectively, to place a positive potential on the switch arms
of the respective switches. The rotary switches are each manually
operable and are used to set the associated marking devices 12 for
preselected marking patterns as will become apparent with the
description that follows.
Looking first at switch SW-1 associated with the marking of large
eggs, there is an "off" terminal T1-1 to which the switch arm 130
can be set when it is desired not to mark large eggs. The adjacent
terminal T1-2 is connected to one terminal 131 of the normally open
microswitch L-DOM whose other terminal is connected to one terminal
132 of the solenoid 18.sub.L. The other terminal of the solenoid
18.sub.L is connected in a common line 134 with one terminal of
each of the other rotary solenoids 18.sub.M, 18.sub.S, 18.sub.E,
and 18.sub.O, and to the collector 136 of a transistor 138 whose
function will be described later. The next adjacent terminal T1-3
of the rotary switch SW-1 is connected to one terminal of the
normally open microswitch L-DA and to one terminal of the normally
closed micro-switch L-EA. The opposite terminal of microswitch L-DA
is connected to terminal 131 of microswitch L-DOM and the opposite
terminal of the microswitch L-EA is connected to one terminal 140
of the microswitch L-EX. The opposite terminal of the microswitch
L-EX is connected to the free terminal 142 of the rotary solenoid
18.sub.E. The last terminal T1-4 of the rotary switch is connected
directly to the terminal 140 of the microswitch L-EX.
It can be seen that, regardless of the condition of the
microswitches, the solenoid 18.sub.L, or any of the other solenoids
18.sub.M, 18.sub.S, 18.sub.O and 18.sub.E, cannot be energized
unless the transistor 138 conducts a current to complete a circuit
through the solenoid. The transistor will not conduct unless a
positive potential is placed on the base 144 of the transistor. The
base of the transistor is connected through a current limiting
resistor 146 to one terminal of a normally closed switch 148. The
other terminal of the switch 148 is connected to the positive
potential line leading to the rotary switch SW-1. A dwell cam 150
is driven adjacent the switch 148 in synchronism with the memory
belt and is disposed to hold the switch open during a major portion
of its cycle. The dwell cam is timed to make one revolution, or
cycle, in the same time period that it takes the conveyor to move a
distance equal to the spacing between a pair of successive buckets.
During that portion of the cycle of the dwell cam that the switch
148 is not held open, a potential is placed on the base of the
transistor allowing the transistor to conduct a current and thereby
complete a circuit through any one of or combination of the
solenoids 18. It is during this same portion of the cycle of the
dwell cam that the pins on the memory belt are aligned with the
microswitches in positions where they will operate the
microswitches if the pins have been moved to their operative
positions.
The dwell cam 150 reduces the period of actuation of the solenoids
18.sub.O, 18.sub.E, 18.sub.S, 18.sub.M and 18.sub.L and permits the
microswitches in the microswitch matrix to be opened and closed
when they are not conducting current to thereby preserve their
operating life. The cam switch 148, which sets the limits of the
period of actuation of the solenoids, only has to carry the
relatively small base current for the transistor 138 rather than
the large solenoid currents. The timing of the cam 150 is such that
the marking devices 12 will be brought down just prior to the "dead
center" position, i.e., where the appropriate marking head 32 is
directly in vertical alignment with the appropriate egg on the
conveyor which is to be marked. The marking head will be held in
this lowered position for just a brief interval, as determined by
the dwell in cam 150, in order to allow the mark to be transferred
from the marking head to the eggs which are moving at the same
linear speed as described hereinbefore.
For a better understanding of the cooperation between the memory
unit, the microswitches and the rotary solenoids 18 in the marking
devices 12, assume that an egg is weighed by scale S-1 and is
graded as "large" because of its weight. Scale S-1, upon depositing
the egg into the bucket (hereinafter referred to as bucket B-1) in
the egg conveyor, will send an electrical signal through line L-1
to the pinsetter designated 114b. The pinsetter 114b will knock the
pin on the memory belt, that is adjacent thereto at the time the
pinsetter receives the signal, to the right (as viewed in FIG. 8)
into its operable position. This pin is in a horizontal row of pins
on the memory belt that corresponds to bucket B-1. When the pin,
which is now in its operable position, reaches the microswitch
matrix it will first operate microswitch L-DOM to close the switch.
If switch arm 130 of rotary switch SW-1 is set on terminal T1-2, as
illustrated in FIG. 9, a circuit will be completed to energize
solenoid 18.sub.L to cause the marker device 12.sub.L to imprint
its indicia on the egg immediately therebeneath at that time. This
egg will be the egg carried by bucket B-1 because the microswitch
L-DOM is in the horizontal row corresponding to the marker device
12.sub.L. In other words, due to the synchronized timing between
the egg conveyor and the memory belt, the pin which was set by
pinsetter 114b will pass through the vertical distance from
pinsetter 114b to microswitch L-DOM in the same time it takes
bucket B-1 to pass the distance from scale S-1 to the marking
device 12.sub.L. In a similar manner, en egg which is graded
"large" by any of the other scales will energize one of the
pinsetters 116b-124b to similarly activate microswitch L-DOM. It
will also be seen from FIG. 9 that an egg graded "large" by one of
the scales would be marked for export if the rotary switch SW-1
were set on terminal T1-4.
If rotary switch SW-1 were set on terminal T1-3 an egg graded
"large" by scale S-2 and dropped in a particular bucket
(hereinafter designated bucket B-2) could be marked for domestic
consumption by the marking device 12.sub.L or for export by the
marking device 12.sub.E. Which of the markers 12.sub.L or 12.sub.E
imprints its indicia on the egg is determined by the position of
the pin in column six (FIG. 8) of the memory belt. As stated
before, and as can be seen in FIG. 8, the pins in columns six and
seven are preset in alternated operative and inoperative positions.
If the pin in column six corresponding to bucket B-2 were one which
had been preset in an inoperative position it would not operate
either of the microswitches L-DA or L-EA associated with column
six. Therefore, microswitch L-DA, which is normally open, would
remain open when the pin in column six associated with bucket B-2
passed thereby, and microswitch L-EA which is normally closed would
remain closed when the pin passed it by. Inasmuch as pinsetter 116b
would have been energized by scale S-2 to set the pin in column two
corresponding to bucket B-2 because the egg was graded "large,"
microswitches L-DOM and L-EX will be successively closed by the pin
as the bucket B-2 passes beneath markers 12.sub.L and 12.sub.E,
respectively. It can thus be seen, by referring to FIG. 9, that
under these circumstances a circuit will be completed through
microswitches L-EA and L-EX and through solenoid 18.sub.E when
bucket B-2 passes beneath marker 12.sub.E so that the egg will be
marked for export. If the next successive bucket (hereinafter
designated as bucket B-3) were to have received a "large" egg it
would have been marked by marker 12.sub.L for domestic consumption
because the pin in column six corresponding to bucket B-3 would be
preset in an operative position, i.e., the opposite condition of
the pin in column six for bucket B-2. The operative pin in column
six corresponding to bucket B-3 will successively close the
normally open microswitch L-DA and open the normally closed
microswitch L-EA. It can be seen that under these circumstances a
circuit will be completed through closed microswitches L-DA and
L-DOM and through solenoid 18.sub.L when bucket B-3 passes beneath
marker 12.sub.L to mark the egg carried by bucket B-3 for domestic
consumption. It will be apparent that if all of the eggs processed
were large eggs and the switch SW-1 were set on terminal T1-3, half
of the eggs would be marked by marker 12.sub.E for export and half
would be marked by marker 12.sub.L for domestic consumption. In
reality it would be very unlikely that all of the eggs processed
would be large eggs, or all of any other specific grade, but it has
been found that due to the law of probability approximately half of
the large eggs processed will be marked large for domestic
consumption and the other half marked for export if the rotary
switch SW-1 is set on terminal T1-3.
The rotary switch SW-2 is associated with the marking of medium
sized eggs and is also provided with four terminals T2-1, T2-2,
T2-3, and T2-4 that are connected to the four microswitches M-DOM,
M-EX, M-DA, and M-EA in a manner similar to the connections of the
terminals and microswitches associated with rotary switch SW-1. It
can be seen that medium sized eggs destined for domestic
consumption will be marked by marker 12.sub.M, associated with
solenoid 18.sub.M, and medium sized eggs that are to be exported
will be marked by marker 12.sub.E, associated with solenoid
18.sub.E, in a manner similar to that described above with
reference to large eggs. It can also beseen that medium sized eggs
can be automatically alternately marked for domestic consumption or
for export by setting the rotary switch SW-2 on terminal T2-3,
similarly to the method of alternately marking large eggs. It will
be apparent that both large and medium sized eggs (as well as small
eggs as will be explained hereinafter) that are to be exported are
marked by the same marker 12.sub.E.
The rotary switch SW-3 is associated with the marking of small
eggs. It has only three terminals T3-1, T3-2, and T3-3. Terminal
T3-1 is an "off" terminal where the switch can be set if it is
desired not to mark small eggs. Terminals T3-2 and T3-3 are similar
to terminals T1-2 and T1-4, respectively, of switch SW-1 in that
they are used to only mark eggs for domestic consumption or only to
mark eggs for export, respectively. It is apparent that when the
switch SW-3 is set on terminal T3-2, the marker 12.sub.S will mark
all small eggs, due to its association with the activated solenoid
18.sub.S , and when the switch is set on terminal T3-3, the marker
12.sub.E will mark all small eggs due to the association of this
member with the activated solenoid 18.sub.E. It can be seen that no
provision is made whereby small eggs can be automatically marked
approximately half for export and half for domestic consumption as
with either the large or medium sized eggs.
The rotary switch SW-4 is associated with the marking of off-sized
eggs, i.e., eggs that are undersized or oversized. The switch has
four terminals T4-1, T4-2, T4-3 and T4-4. Terminal T4-1 is an "off"
terminal where the switch can be set if it is desired not to mark
offsized eggs. Terminal T4-2 is connected to one terminal 154 of
the microswitch O-US whose other terminal is connected to the free
terminal 156 of the solenoid 18.sub.O. With the switch SW-4 set on
terminal T4-2, it is apparent that only undersized eggs will be
marked by the marker 12.sub.O associated with the solenoid
18.sub.O. In this switch setting any oversized eggs would pass
through the marking apparatus without being marked. Terminal T4-3
is connected to the anodes of two diode rectifiers 158 and 160. The
cathode of the diode 158 is connected to terminal 154 of the
microswitch O-US and the cathode of the diode 160 is connected to
one terminal 162 of the microswitch O-OS. The other terminal of the
microswitch O-OS is connected to the free terminal 156 of the
solenoid 18.sub.O. It can be seen that with the switch SW-4 set on
terminal T4-3, both undersized and oversized eggs will be marked by
the marker 12.sub.O associated with the solenoid 18.sub.O. Terminal
T4-4 is connected to terminal 162 of microswitch O-OS so that if
switch SW-4 is set on terminal T4-4, only oversized eggs will be
marked by marker 12.sub.O and all undersized eggs will pass through
the marking apparatus unmarked.
According to the foregoing description, it will be apparent that
when eggs are processed by the machine described in the before
mentioned Mumma patent and deposited by the scales S-1 to S-6 into
the buckets in the egg conveyor 14, a signal corresponding to the
grade of the egg will be transmitted to the memory unit which
memory unit will function to record the grade of the egg as well as
the bucket into which the egg was dumped. The memory unit then uses
this recorded information to operate microswitches that are
associated with the various marking devices 12. The various marking
devices are selectively commanded to mark the eggs as they pass
therebeneath according to their grade and/or destination. Selective
marking patterns are available through the use of rotary switches
S-1 to S-4 controlling the operation of the marking devices so that
the eggs can be marked in any one of a combination of ways.
Although the best mode contemplated for carrying out the present
invention has been herein shown and described, it will be apparent
that modification and variation may be made without departing from
what is regarded to be the subject matter of the invention.
* * * * *