U.S. patent number 3,771,109 [Application Number 05/248,869] was granted by the patent office on 1973-11-06 for electrical connector for integrated circuit device.
This patent grant is currently assigned to Bunker Ramo Corporation. Invention is credited to Richard Bruckner, John L. Tansky.
| United States Patent |
3,771,109 |
| Bruckner , et al. |
November 6, 1973 |
| **Please see images for:
( Certificate of Correction ) ** |
ELECTRICAL CONNECTOR FOR INTEGRATED CIRCUIT DEVICE
Abstract
An electrical connector affording a working cavity for a flat
integrated circuit device, requiring no tools for mounting or
demounting of the device, and assuring positive orientation of the
device in the connector. The connector comprises a one-piece
unitary insulator lid hinged to a one-piece unitary insulator base;
the lid clamps the integrated circuit device against a plurality of
metal contact elements mounted in the base. The contact elements
are individually mountable in and removable from the base, by
direct insertion and extraction, and afford a wiping contact action
ending in high pressure contact as the cover is closed. An integral
latch, formed in the free ends of the base and cover members,
latches the cover closed, but is finger-pressure releasable for
replacement of the integrated circuit devices.
|
Inventors: |
Bruckner; Richard (West
Chester, PA), Tansky; John L. (Collingdale, PA) |
|
Assignee: |
Bunker Ramo Corporation (Oak
Brook, IL)
|
| Family
ID: |
22941028 |
| Appl.
No.: |
05/248,869 |
| Filed: |
May 1, 1972 |
| Current U.S.
Class: |
439/331; 439/71;
439/345 |
| Current CPC
Class: |
H05K
7/1069 (20130101) |
| Current International
Class: |
H05K
7/10 (20060101); H01r 013/50 (); H05k 001/16 () |
| Field of
Search: |
;339/17C,17CF,17M,17N,17F,174,184-186,128,221,91R,91F ;220/31,59,60
;174/DIG.3 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Moore; Richard E.
Assistant Examiner: Staab; Lawrence J.
Claims
We claim:
1. An electrical connector for supporting and for completing
electrical connections to a flat integrated circuit device having a
plurality of electrically conductive pads arranged in a
predetermined pattern along at least two opposed sides of a
substantially planar connection surface, said connector
comprising:
a unitary one-piece insulator base affording two upwardly facing
locating surfaces corresponding generally in size and configuration
to said opposed sides of said connection surface of said integrated
circuit device and having a corresponding plurality of contact
cavities formed therein in a pattern corresponding to the pattern
of said conductive pads;
a corresponding plurality of individual metal contact elements,
such inserted downwardly into one of said contact cavities and
projecting downwardly outwardly of said base, each contact element
including a resilient contact portion projecting a short distance
above one of said locating surfaces; a unitary one-piece insulator
cover;
hinge means hingedly mounting one side of said cover on one side of
said base adjacent one of said locating surfaces for movement
between open and closed positions, said cover including two
pressure surfaces aligned with the locating surfaces of the base
when the cover is closed;
pressure releasable resilient latch means, comprising complementary
latch and retainer elements formed integrally with said cover
member and with said base member, on the side thereof opposite said
hinge means, for latching said cover member in closed position on
said base member and including an elongated resilient latch arm,
extending along the free side of said cover and separated from the
body of said cover by an elongated slot, at least one latch pad
formed integrally with said latch arm and projecting outwardly of
said latch arm, and at least one latch retainer element, formed
integrally with said other side of said base member and projecting
upwardly of the plane of said locating surfaces, in alignment with
and in position to releasably engage said latch pad;
and orientation means, comprising at least two posts, each formed
integrally with one of said base and cover members and projecting
into an opening in the other of said members, for orienting an
integrated circuit device between said cover member and said base
member in a single fixed position, with each contact element
engaging one conductive pad on the integrated circuit device in
form pressure contact when said cover member is closed and
latched.
2. An electrical connector for an integrated circuit device,
according to claim 1, in which said orientation means comprises a
locating post projecting upwardly from the longitudinal center line
of said base member, and a polarizing post projecting upwardly from
said base member at a point substantially displaced from said
center line.
3. An electrical connector for an integrated circuit device,
according to claim 2, in which said orientation means comprises a
second locating post projecting upwardly from the longitudinal
center line of said base at a point substantially displaced from
the first locating post.
4. An electrical connector for an integrated circuit device,
according to claim 1 in which said latch means comprises two latch
pads located at spaced points on said latch arm and two latch
retainer elements aligned one-for-one with said latch pads, said
latch means further comprises a pressure projection, at the center
of said latch arm, projecting outwardly of said latch arm to
facilitate release of the latch means for opening the
connector.
5. An electrical connector for supporting and for completing
electrical connections to a flat integrated circuit device having a
plurality of electrically conductive pads arranged in a
predetermined pattern along at least two opposed sides of a
substantially planar connection surface, said connector
comprising:
a unitary one-piece insulator base affording two upwardly facing
locating surfaces corresponding generally in size and configuration
to said opposed sides of said connection surface of said integrated
circuit device and having a corresponding plurality of contact
cavities formed therein in a pattern corresponding to the pattern
of said conductive pads;
a corresponding plurality of individual metal contact elements,
each inserted downwardly into one of said contact cavities and
projecting downwardly outwardly of said base, each contact element
including a resilient contact portion projecting a short distance
above one of said locating surfaces and a relatively rigid
connector pin segment projecting from said cavity downwardly and
outwardly of said base, and a resilient contact segment extending
approximately horizontally from the top of said pin connector
segment, inwardly of one of said cavities, and then back at an
acute angle upwardly to an integral vertically projecting contact
portion, said cavity including two spaced internal barriers
limiting horizontal movement of said contact portion to a wiping
action across one conductive pad on said device
a unitary one-piece insulator cover;
hinge means hingedly mounted one side of said cover on one side of
said base adjacent one of said locating surfaces for movement
between open and closed positions, said cover including two
pressure surfaces aligned with the locating surfaces of the base
when the cover is closed
pressure-releasable resilient latch means, comprising complementary
latch and retainer elements formed integrally with said cover
member and with said base member, on the sides thereof opposite
said hing means, for latching said cover member in closed position
on said base member;
and orientation means, comprising at least two posts, each formed
integrally with one of said base and cover members and projecting
into an opening in the other of said members, for orienting an
integrated circuit device between said cover member and said base
member in a single fixed position, with each contact element
engaging one conductive pad on the integrated circuit device in
firm pressure contact when said cover member is closed and
latched.
6. An electrical connector for an integrated circuit device,
according to claim 5, in which said connector pin segment of each
contact element is of substantially U-shaped construction, in cross
section; and in which the lower portion of each cavity comprises a
channel having a central guide projection for orienting said
connector pin segment relative to said base and to the connector
pin segments of the other contact elements.
7. An electrical connector for supporting and for completing
electrical connections to a flat integrated circuit device having a
plurality of electrically conductive pads arranged in a
predetermined pattern along at least two opposed longitudinal sides
of a substantially planar connection surface of an insulator body,
said connector comprising:
a unitary one-piece insulator base affording two upwardly facing
locating surfaces corresponding generally in size and configuration
to said opposed sides of said connection surface of said integrated
circuit device and having a corresponding plurality of contact
cavities formed therein in a pattern corresponding to the pattern
of said conductive pads;
a corresponding plurality of individual metal contact elements,
each inserted downwardly into one of said contact cavities and
projecting downwardly outwardly of said base, each contact element
including a resilient contact portion projecting a short distance
above one of said locating surfaces;
a unitary one-piece insulator cover;
hinge means hingedly mounting one side of said cover on one side of
said base adjacent one of said locating surfaces for movement
between open and closed positions, said cover including two
pressure surfaces aligned with the locating surfaces of the base
when the cover is closed;
pressure-releasable resilient latch means, comprising complmentary
latch and retainer elements formed integrally with said cover
member and with said base member, on the sides thereof opposite
said hinge means, for latching said cover member in closed position
on said base member, said latch means including an elongated
resilient latch arm, extending along the free side of said cover
and separated from the body of said cover by an elongated slot, at
least one latch pad formed integrally with said latch arm and
projecting outwardly of said latch arm, at least one latch retainer
element, formed integrally with said other side of said base member
and projecting upwardly of the plane of said locating surfaces, in
alignment with and in position to releasably engage said latch pad,
and release means integrally formed on said latch arm for releasing
said latch means;
and orientation means formed integrally with one of said base and
cover members for orienting an integrated circuit device between
said cover member and said base member in a single fixed position,
with each contact element engaging one conductive pad on the
integrated circuit device in firm pressure contact with essentially
no deformation of the pad when said cover member is closed and
latched.
8. An electrical connector for an integrated circuit device,
according to claim 7, in which said latch means comprises two latch
pads located at spaced points on said latch arm and two latch
retainer elements aligned one-for-one with said latch pads, said
latch means further comprises a pressure projection as said release
means at the center of said latch arm, projecting outwardly of said
latch arm to facilitate release of the latch means for opening the
connector.
9. An electrical connector for an integrated circuit device,
according to claim 7, in which said sides of said base with said
hinge means and latch means extend longitudinally along said
longitudinal sides of said insulation body of said device.
10. An electrical connector for an integrated circuit device,
according to claim 7, in which said slot is disposed entirely in
said cover enabling said latch arm to be moved inwardly into said
slot for release of said latch means.
Description
CROSS REFERENCE TO CO-PENDING APPLICATIONS
The invention to which this application is directed comprises an
improvement upon the connectors described and claimed in the
co-pending applications of Brian R. Woodcock and John L. Tansky,
Ser. No. 196,676, filed Nov. 8, 1971 and Vincent J. Palecek
application Ser. No. 196,022, filed Nov. 5, 1971.
BACKGROUND OF THE INVENTION
Integrated circuit devices commonly utilize a construction in which
the semiconductor integrated circuit "chip" is mounted upon an
insulator base with a plurality of relatively thin electrical
connector leads projecting from the base to provide for connection
of the device to external circuits. One common construction
comprises a dual in-line package, in which the leads protrude from
the opposite sides of the device and are bent at right angles, in a
common direction, to afford mounting pins for the device. For
example, twenty leads may extend from each of two opposed sides for
a forty lead device. Devices of this kind are difficult to
manufacture, particularly becuase of the need to bend the leads;
breakage of the leads is a major source of trouble and often causes
a high rejection rate. The leads may also be broken during testing
and shipping, even when a protective carrier is employed, and may
be easily damaged in installation. Since the integrated circuits
are quite expensive, the problems presented are of a serious
nature.
In a more recently introduced type of integrated circuit
construction, the semiconductor chip is mounted upon an insulator
base having a plurality of flat conductive pads along one edge of
the base. The device can then be inserted a short distance into a
mounting slot in an edge-mount connector to connect the integrated
circuit to external circuits. In an electrical module of this kind,
the edge of the base for the integrated circuit device provides
some physical support for the device in addition to affording
conductive elements for engagement with contacts in the connector.
Edge-mount devices of this kind do not have the problems associated
with those empploying external leads. However, the devices are
usually quite thin and brittle and can be damaged unless adequately
supported. Moreover, because the edge-mount construction engages
the contacts of the connector along only one edge, it is usually
necessary to make all connections from the integrated circuit chip
to individual conductive pads along that edge, resulting in rather
difficult problems in the design of a pattern of interconnecting
conductors. This tends to require a grossly elongated base with
lengthy interconnecting conductors and with an increased
possibility of undesired coupling between the conductors.
More recently developed forms of electrical connector for an
integrated circuit device, as described in the aforementioned
co-pending applications Ser. No. 196,022 and Ser. No. 196,676, are
used with integrated circuit devices in which the electrical
connections are provided by conductive pads disposed along two
opposed sides of one surface of the insulator base for the device.
In these connectors, the integrated circuit device is clamped
between an insulator base and an insulator cover. The base includes
a plurality of individual metal contacts, one for each conductive
pad on the integrated circuit device; these electrical contacts may
be of relatively rigid and strong construction, eliminating the
problems associated with external leads in conventional integrated
circuit arrangements. Because two sides of the integrated circuit
device are employed for circuit connections, the conductive pads
may be of substantial size, avoiding unduly stringent requirements
for the conductors that connect the pads to the centrally mounted
semiconductor chip.
Connectors of this kind afford substantial advantages as compared
with other more conventional connector constructions. However, they
may present substantial difficulties in replacement of individual
contacts, in the event that one or more of the contacts in the
connector base is bent of otherwise damaged. Moreover, these
connectors usually require at least some tools for mounting or
removing an integrated circuit device from the connector.
Furthermore, the connectors may permit improper mounting of the
integrated circuit, leading to possible damage to the integrated
circuit device or to other difficulties when used by unskilled
manufacturing or repair personnel.
SUMMARY OF THE INVENTION
It is a principle object of the invention, therefore, to provide a
new and improved electrical connector, for supporting and for
completing electrical connections to a flat integrated circuit
device of the kind having a plurality of electrically conductive
pads arranged in a predetermined pattern along at least two opposed
sides of a substantially planar connection surface, that
effectively and inherently eliminates or overcomes the problems and
difficulties encountered in previously known connectors.
A particular object of the invention is to provide a new and
improved electrical connector for an integrated circuit device that
effectively encloses and protects the device but that requires no
tools for either removal or insertion of the integrated circuit
device.
Another object of the invention is to provide a new and improved
electrical connector for a flat integrated circuit device, in which
the complete connector includes only two insulator members, each a
unitary one-piece molded element, constituting a base and a cover,
that are hinged together in a permanent structure and that
incorporate an integral latch, readily actuated by finger pressure,
effective to maintain the connector in closed condition clamping an
integrated circuit device between the cover and the base.
A specific object of the invention is to provide a new and improved
electrical connector for an integrated circuit device which
incorporates orientation means for orienting the integrated circuit
device, between a cover member and a base member, in a single fixed
position and that does not permit improper mounting of the
integrated circuit in the connector. More specifically, the
orientation means precludes mis-orientation by way of reversal
end-to-end, reversal side-to-side, or reversal face-to-face.
A specific object of the invention is to provide a new and improved
electrical connector for a flat integrated circuit device that is
inherently inexpensive to manufacture, requires no particular skill
or training for use, yet affords long term reliability coupled with
full mechanical protection for the integrated circuit device.
Accordingly, the present invention relates to an electrical
connector for supporting and for completing electrical connections
to a flat integrated circuit device having a plurality of
electrically conductive pads arranged in a predetermined pattern
along at least two opposed sides of a substantially planar
connection surface. The connector comprises a unitary, one-piece
insulator base affording two substantially coplanar upwardly facing
locating surfaces that correspond generally in size and
configuration to the aforementioned opposed sides of the connection
surface on the integrated circuit device. The base has a plurality
of contact cavities, corresponding in number to the conductive pads
on the integrated circuit device; these cavities are arranged in a
pattern corresponding to the pattern of the conductive pads on the
integrated circuit device, extending downwardly through the base
from the locating surfaces. A corresponding plurality of individual
metal contact elements are incorporated in the base, each contact
element being inserted downwardly into one of the aforementioned
contact cavities and projecting downwardly outwardly of the base.
Each contact element includes a resilient contact portion
projecting a short distance above one of the locating surfaces. A
unitary one-piece insulator cover is hingedly mounted on one side
of the base for movement between open and closed positions, the
cover including two substantially coplanar pressure surfaces that
are aligned with the locating surfaces on the base whenever the
cover is closed. The connector is provided with pressure-releasable
resilient latch means for latching the cover member in closed
position on the base member; this latch means comprises
complementary latch and retainer elements formed integrally with
the cover member and the base member. The connector also includes
orientation means comprising at least two posts, each formed
integrally with one of the base and cover members and each
projecting into an opening in the other of those two members. These
posts orient an integrated circuit device between the cover member
and the base member in a single fixed position with each contact
element engaging one conductive pad on the integrated circuit
device in firm pressure contact when the cover is closed and
latched.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an isometric view, larger than actual size, of an
electrical connector, constructed in accordance with one embodiment
of the present invention, shown in closed condition;
FIG. 2 is an isometric view of the connector of FIG. 1, in open
condition, together with an integrated circuit device to be mounted
in the connector;
FIG. 3 is a transverse sectional view of the connector of FIGS. 1
and 2, in closed condition, taken approximately along line 3--3 in
FIG. 1 but drawn to a larger scale;
FIG. 4 is a transverse sectional view, similar to FIG. 3 but with
the connector shown in open condition;
FIG. 5 is a plan view, on a smaller scale than FIGS. 3 and 4, of
the base of the electrical connector;
FIG. 6 is a greatly enlarged detail sectional view taken
approximately along line 6--6 in FIG. 5, but omitting the
electrical contact;
FIG. 7 is a detail sectional view taken approximately along line
7--7 in FIG. 6;
FIG. 8 is a detail plan view of a single contact cavity in the base
of FIG. 5;
FIG. 9 is a bottom view of the cover for the electrical connector
of FIGS. 1 and 2; and
FIG. 10 is a detail sectional view of the hinge construction
joining the connector cover to the connector base, taken
approximately along line 10--10 in FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The electrical connector 20, illustrated in closed condition in
FIGS. 1 and 3 and in open condition in FIGS. 2 and 4, comprises a
unitary, one-piece insulator base 21 upon which a unitary,
one-piece insulator cover 22 is hingedly mounted. Connector 20,
which comprises a preferred embodiment of the present invention, is
utilized for supporting and for completing electrical connections
to a flat integrated circuit device 23 best illustrated in FIG. 2.
When device 23 is mounted in connector 20, and the connector cover
22 is closed, device 23 is almost completely enclosed and
protected, as will be apparent from FIGS. 1 and 3. Base 21 is a
single, one-piece molded resin member, the resin being selected to
afford reasonable strength and resiliency; suitable resins include
nylon and the aliphatic polysulphones. Similarly, cover 22 is a
single, one-piece molded resin member, the resin again being
selected to afford reasonable resiliency.
In FIG. 2, it can be seen that the integrated circuit device 23
comprises a thin flat elongated insulator support member 24.
Although other materials can be utilized, the insulator support
member 24 is usually formed of ceramic material. There are a series
of electrically conductive pads 25 arranged in a predetermined
pattern along one side of the surface 32 of the insulator support
24. A plurality of similar electrically conductive pads are
arranged in a predetermined pattern along the opposite longitudinal
sides of the surface 32 of the insulator base or body 24. Surface
32 of base 24, referred to sometimes hereinafter as the connection
surface of the integrated circuit device 23, is a closely
controlled, flat, planar surface.
An integrated circuit semiconductor chip 27 is mounted on the
central portion of the connection surface 32 of device 23. The
semiconductor chip 27 is electrically connected, by appropriate
conductors mounted on the connection surface 32, to the conductive
pads 25 and 26. The conductor pattern may vary, depending upon the
nature of the integrated circuit chip 27; accordingly, the
conductors have not been shown in the drawing. There are two
locating apertures 28 and 29 in the central portion of the
insulator support 24 of integrated circuit device 23. In addition,
a polarizing slot 31 is formed in one end of support member 24. The
apertures 28, 29 and 31 are utilized as a part of an orientation
means assuring accurate single-position mounting of the integrated
circuit device 23 in connector 20, as described more fully
hereinafter.
The insulator base 21 of connector 20 is formed as a one-piece
unitary molded member. Typically, the base 21 may be molded from a
plastic resin material such as glass-reinforced nylon, although
other molded insulator materials may be utilized as desired. As
best shown in FIGS. 2 and 5, base 21 includes two upwardly facing
coplanar locating surfaces 35 and 36. The locating surfaces 35 and
36 correspond generally in size and configuration to the opposed
sides of the connection surface 32 of the integrated circuit device
23 on which the conductive pads 25 and 26 are positioned (FIG. 2).
The two locating surfaces 35 and 36 are preferably slightly longer
than the sides of the integrated circuit device and the overall
width of base 21, at the plane of the locating surfaces 35 and 36,
is preferably slightly wider than th overall width of the
integrated circuit device.
Throughout this specification, and in the appended claims,
directional terms such as "upwardly," "downwardly," and the like
refer to the particular position of connector 20 shown in the
drawings. It should be understood, however, that this terminology
is employed only for convenience in description. Connector 20 can
be mounted in virtually any desired orientation, even upside down,
if necessary.
In base 21, there are a plurality of contact cavities 37, each of
the cavities 37 extending downwardly through the base from the
locating surface 35. At the opposite side of base 21, there are a
plurality of contact cavities 38 extending downwardly through the
base from the locating surface 36. A plurality of individual metal
contact elements 45 are mounted in the contact cavities 37, each
contact element being inserted downwardly into one of the cavities
and projecting downwardly outwardly of base 21 as described more
fully hereinafter. Similarly, a plurality of individual metal
contact elements 46 are mounted in the davities 38 at the opposite
side of the base. Each of the contact elements 45 and 46 includes a
resilient contact portion that projects a short distance above one
of the base locating surfaces 35 and 36.
On one side of base 21 there are a series of four integral hinge
lugs 41, 42, 43 and 44 that project upwardly a substantial distance
above the plane of the locating surface 36 (FIGS. 1, 2 and 5). The
connector cover 22 includes three integral hinge projections 51, 52
and 53 which extend into the spaces between lugs 41-44 (FIGS. 1, 2
and 9). The hinge projections 51-53 comprise extensions of a
pressure surface 54 that is a part of cover 22 and that moves into
alignment with the locating surface 36 of base 21 when the
connector 20 is closed (FIGS. 1 and 3). The opposite side of cover
22 includes an elongated pressure surface 55 that is substantially
coplanar with pressure surface 54 and that is aligned with the
locating surface 35 on the base of the connector when the connector
is closed.
The free side of the connector cover 22 (FIGS. 1, 2, and 9)
includes an elongated slot 57 disposed entirely in cover 22 that
extends for the major portion of the length of the cover, defining
a resilient, elongated latch arm 58. Two wedge-shaped latch pads 59
and 61 are formed integrally with the opposite ends of latch arm 58
which is movable inwardly into slot 57 for release of the latching
mechanism and project outwardly thereof. The central portion of
latch arm 58 includes a release projection 62 as a release means
integrally formed on arm 58 for releasing the latch mechanism.
The side of base 21 opposite the hinge projections 41-43 includes
two integral latch housings or retainers 63 and 64. The latch
retainer 63 is of generally U-shaped construction and includes a
slot 65 that is aligned with the latch pad 59 on the cover 22 (see
FIGS. 1 and 3). Similarly, latch retainer 64 includes a slot 66
that is aligned with latch pad 61. The central portion of the front
wall of the base 21, between the two latch retainers 63 and 64,
affords a slot 67 for receiving the release projection 62 of latch
arm 58.
The upper central portion 69 of the insulator base 21 is depressed
below the level of the plane of the locating surfaces 35 and 36.
Two locating posts 71 and 72 project upwardly from the surface 69
in alignment with two locating apertures 73 and 74 in cover 22
(FIGS. 1 and 2). The locating posts 71 and 72, in the illustrated
construction, are positioned on the longitudinal center line of
connector 20. A polarizing post 75 projects upwardly from surface
69 at one end of base 21 in alignment with a slot 76 in one end of
the cover 22. The polarizing post 75 should be positioned a
substantial distance to one side or the other of the longitudinal
center line of the connector; in this, post 75 is located
considerably closer to the locating surface 36 than to the locating
surface 35 on the opposite side of the insulator base 21. Base 21
has a central aperture 60, and cover 22 has a central aperture 70,
to provide for circulation of cooling air to the central portion of
device 23, particularly chip 27.
To mount the integrated circuit device 23 in the connector 20, the
integrated circuit device is placed on the base 21. The position of
the integrated circuit device is controlled completely by the
orientation means comprising the locating posts 71 and 72 and the
polarizing post 75. Thus, the integrated circuit device 23 is
positioned on the base 21 with post 71 extending through the
aperture 28 in the integrated circuit device. Post 72 projects
through the aperture 29 in device 23, and the polarizing post 75 is
engaged in the slot 31 in the integrated circuit device. It will be
apparent that the posts 71, 72 and 75 orient the integrated circuit
device in a single fixed position with the contact elements 45 each
engaging one of the conductive pads 25 and with the contacts 46
each engaging one of the conductive pads 26. Cover 22 is then
closed to the position illustrated in FIGS. 1 and 3. As the cover
is closed, latch pad 59 is cammed inwardly by retainer 63 and then
snaps outwardly to engage in the aperture 65 (FIG. 3). Similarly,
latch pad 61 engages in the aperture 66 in retainer 64 (FIG. 1).
When the cover is closed, the orientation posts 71, 72 and 75
project through the apertures 73, 74 and 76, respectively, in cover
22, affording guides for the cover as well as assuring accurate
orientation of the integrated circuit device 23 in connector
20.
If it becomes necessary or desirable to remove the integrated
circuit device 23 from connector 20, pressure is applied to the
projection 62 on the resilient latch arm 58 to force the latch arm
inwardly from the position shown in FIG. 1 and thus release the
latch pads 59 and 61 from their engagement with the latch retainers
63 and 64. This makes it possible to swing the cover 22 open,
immediately exposing the integrated circuit device 23 for ready and
convenient removal from connector 20. It will thus be apparent that
no tools of any kind are necessary for inserting or removing the
integrated circuit device 23 in connector 20. Furthermore, no
particular training or skill is necessary, since it is literally
impossible for an assembler or repairman to place the integrated
circuit device 23 in the connecor 20 in any position other than the
requisite accurately aligned position relative to the connector
contacts.
The configuration of one of the contact cavities 38 and one of the
individual contact elements 46 is shown in detail in FIGS. 3, 4, 6,
7 and 8. As best illustrated in FIGS. 6-8, the lower outer end of
cavity 38 comprises a relatively narrow channel 81 with a
projection 82 extending into the channel from the outer wall, at
the bottom end only of the channel. The upper portion of cavity 38
includes three relatively wide sections, from outside to inside,
identified by reference numerals 83, 84 and 85, respectively. The
section of cavity 38 between sections 83 and 84 constitutes a
restriction affording an internal barrier wall 86 on both sides of
the cavity. A similar restriction occurs between cavity sections 84
and 85, affording a barrier wall 87 at the opposite end of section
84.
As shown in FIG. 4, the metal contact element 46 includes a shank
or pin segment 91 which extends downwardly through the cavity
channel 81 (FIGS. 6 and 7). The pin segment 91 of contact element
46 is generally U-shaped in cross section, to afford a rigid
connector pin, and fits around the projection 82 at the bottom of
channel 81. Projection 82 serves to orient the connector pin
segment 91 of the metal contact relative to base 21 and to the
other contact elements. The connector pin segment 91 of contact
element 46 may be provided with a barb or spur 92 to engage one
wall of channel 81 and thus assure firm retention of the contact
element in insulator base 21.
The upper part of contact element 46, as shown in FIG. 4, comprises
a spring segment 93 that projects horizontally inwardly of cavity
38, through sections 84 and 85 (FIG. 8). The spring contact segment
93 is bent back toward the outer surface of cavity 38 at an acute
angle, and extends upwardly above locating surface 36 in an
inverted substantially U-shaped active contact portion 94. When the
contact element 46 is not under stress, with the connector 20 open
as shown in FIG. 4, the active contact portion 94 is engaged with
the barrier wall 87 in cavity 38.
The contact elements 45 and 46 may be formed of beryllium copper or
of a similar resilient and highly conductive material. The active
contact portions of the contact elements, such as the contact
portion 94 of the contact element 46 (FIG. 4) may be gold plated to
reduce contact resistance. The thickness of the metal in the
contact elements may be of the order of 0.006 inch. The width of
the active contact portion 94 may be of the order of 0.025 to 0.03
inch. The unstressed height of the contact element, from the top of
the connector pin segment 91 to the top of the active contact
portion 94, may be of the order of 0.15 inch, with other dimensions
in approximately the same proportions as illustrated in the
drawing. These dimensions are not critical and are not to be
construed as limitations, except that it is important to proportion
the contact elements properly in relation to the resiliency of the
metal from which they are formed in order to obtain the operational
results described herein.
When connector 20 is being closed, the initial engagement between
the cover 22 and the integrated circuit device 23 occurs when the
pressure surface 54 on the cover contacts the upper surface of the
integrated circuit device in the area immediately above the contact
elements 46. Continued closing movement applies a downward pressure
on the integrated circuit device 23. The pressure is applied at an
angle, however, and tends to drive the active contact portion 94 of
contact element 46 in a wiping motion across one of the conductive
pads 26 on the integrated circuit device, from the position shown
in FIG. 4 to the position illustrated in FIG. 3. The wiping motion
is interrupted when the active contact portion 94 of the contact
element 46 engages the outer barrier 86 within cavity 38. That is,
the horizontal wiping movement of the metal contact is interrupted
in the position shown in FIG. 3. Thereafter, the continued downward
movement of cover 22 serves only to increase the contact pressure
between portion 94 of contact element 46 and the mating conductive
pad 26 on the integrated circuit device 23 with essentially no
deformation of pad 26. Thus, barrier 86 controls the horizontal
travel of the active portion 94 of contact element 46 to prevent
the contact from wiping off the edge of the conductive pad 26 on
the integrated circuit device.
The contact 46 wipes the conductive pad 26 with a minimum force,
precluding excessive wear on device 23, but maintains a relatively
high pressure for excellent electrical conductivity when connector
20 is completely closed. Preferably, the ultimate contact force is
of the order of fifty grams in a typical connector construction.
The other contact elements 45 and 46 of connector 20, and their
cavities 37 and 38, correspond in all respects to those described
in detail above. Contact elements 45, like elements 46, first wipe
across the mating conductive pads 26 on device 23, and then apply a
relatively high contact pressure, once their wiping motion is
interrupted.
As shown in FIG. 9, each of the hinge projections 51, 52 and 53 on
cover 22 is provided with a pair of hinge pins 101. Hinge pins 101
may be formed integrally with cover 22, as molded plastic elements,
alternatively, the hinge pins may be formed from suitable metal
stock and may be heat-staked into the hinge projections 51, 52 and
53. The hinge pins are all aligned with a common axis constituting
the hinge axis for cover 22.
FIG. 10 affords a detail sectional view, through the hinge lug 42
of connector 20, that is typical of all sections of the assembled
hinge. As shown therein, hinge lug 42 is of inverted U-shaped
configuration, with the outer wall 102 of the lug terminating in a
position which admits entry of the hinge pin 101 into a vertical
channel 103 in the hinge lug. In assembly of connector 20, cover 21
is positioned behind base 22 and is maneuvered to bring the hinge
lugs 101 up to the tops of the channels 103 in the hinge lugs
41-44. The outer wall 102 of each hinge lug is then deformed
inwardly, under heat and pressure, as indicated by the inward
projection 104 in FIG. 10. In this manner, cover 22 is permanently
mounted on base 21, affording a single-unit connector
structure.
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