U.S. patent number 3,713,089 [Application Number 05/059,394] was granted by the patent office on 1973-01-23 for data-signaling apparatus ford well drilling tools.
This patent grant is currently assigned to Schlumberger Technology Corporation. Invention is credited to Jackson R. Clacomb.
| United States Patent |
3,713,089 |
| Clacomb |
January 23, 1973 |
DATA-SIGNALING APPARATUS FORD WELL DRILLING TOOLS
Abstract
In the preferred embodiment of the invention disclosed herein, a
well tool having new and improved data-signaling apparatus and
carrying a drill bit on its lower end is dependently coupled with a
drill string and lowered into a borehole being excavated. During
the drilling operation, measurements are successively made of
selected borehole conditions, formation properties, or the like,
which are converted by the data-signaling apparatus into coded
electrical signals for repetitively coupling a rotating shaft to a
valve operatively arranged on the tool for selectively interrupting
the flow of the drilling fluid being circulated through the drill
string. In this manner, the valve is selectively reciprocated to
produce a series of encoded pressure pulses in the drilling fluid
which are representative of the measurements being obtained. These
pressure pulses are transmitted through the drilling fluid to the
surface where they are sensed and converted into meaningful
indications of the measurements.
|
Inventors: |
Clacomb; Jackson R. (Houston,
TX) |
|
Assignee: |
Schlumberger Technology
Corporation (New York, NY)
|
| Family
ID: |
22022669 |
| Appl.
No.: |
05/059,394 |
| Filed: |
July 30, 1970 |
| Current U.S.
Class: |
367/84 |
| Current CPC
Class: |
E21B
47/18 (20130101); E21B 47/24 (20200501); E21B
47/20 (20200501) |
| Current International
Class: |
E21B
47/18 (20060101); E21B 47/12 (20060101); G01n
001/14 () |
| Field of
Search: |
;340/18LD,18NC |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Borchelt; Benjamin A.
Assistant Examiner: Moskowitz; N.
Claims
What is claimed is:
1. Apparatus adapted for transmitting data to the surface during
the drilling of a borehole and comprising: a body adapted for
connection in a tubular drill string and having a flow passage
arranged to carry drilling fluids between the surface and a
borehole-drilling device dependently coupled therebelow;
pressure-signaling means on said body and including valve means
adapted for reciprocating movement between passage-opening and
passage-obstructing positions to regulate the flow of drilling
fluids through said flow passage and produce pressure pulses in
such fluids for transmission therethrough to the surface; a fluid
turbine operatively arranged in said flow passage and adapted to be
rotatively driven by drilling fluids flowing through said flow
passage; motion-converting means operatively arranged between said
fluid turbine and said valve means and adapted for selectively
reciprocating said valve means between said positions upon rotation
of said fluid turbine, said motion-converting means including a
first shaft coupled to said fluid turbine and adapted to be
rotatively driven thereby in a selected rotative direction, a
second shaft coupled to said valve means and adapted to impart
reciprocating movement thereto, means corotatively securing said
shafts to one another and adapted for enabling said second shaft to
reciprocate axially in relation to said first shaft, and first and
second sets of oppositely-handed threads arranged along said second
shaft; and actuating means responsive to electrical signals
operatively associated with said motion-converting means and
adapted for selectively actuating said motion-converting means to
reciprocate said valve means, said actuating means including
threaded means movably mounted on said body and having first and
second oppositely-handed complemental threads respectively adapted
for selective movement into and out of engagement with said first
and second sets of threads on said second shaft, said first threads
being cooperatively arranged so that upon threaded engagement with
one another rotation of said shaft in said rotative direction will
move said second shaft in one axial direction in relation to said
first shaft, said second threads being cooperatively arranged so
that upon threaded engagement with one another rotation of said
shafts in said rotative direction will move said second shaft in
the other axial direction in relation to said first shaft, and
electrical means responsive to said electrical signals adapted for
selectively moving said threaded means at least into engagement
with said second shaft.
2. The apparatus of claim 1 further including electrical signaling
means on said body coupled to said electrical means and adapted for
producing electrical signals representative of at least one
downhole condition to repetitively operate said electrical
means.
3. The apparatus of claim 2 further including an electrical
generator coupled to said fluid turbine and adapted for supplying
electrical power to said electrical signaling means.
4. The apparatus of claim 1 wherein said first and second shafts
are in coincidental alignment with one another.
5. The apparatus of claim 1 wherein said first and second shafts
are in coincidental alignment with one another and are extended
longitudinally in relation to said body.
6. The apparatus of claim 1 wherein said threaded means include a
pawl member movably mounted on said body adjacent to said first and
second sets of threads and having said first and second
complemental threads arranged thereon to be alternately engaged
with said first and second sets of threads respectively upon
movement of said pawl member to first and second positions; and
said electrical means include a solenoid actuator operatively
associated with said pawl member and adapted, upon energization, to
move said pawl member to at least one of its said positions.
7. The apparatus of claim 6 further including cam means operatively
arranged on said second shaft and adapted for moving said pawl
member from its said one position to its other position upon axial
movement of said second shaft carrying one of said sets of threads
out of threaded engagement with its associated complemental threads
on said pawl member.
8. Apparatus adapted for determining at least one downhole
condition while drilling a borehole and comprising: a body tandemly
coupled in a tubular drill string having a borehole-drilling device
dependently coupled thereto and defining a flow passage for
circulating drilling fluids between the surface and said
borehole-drilling device; data-signaling means on said body adapted
for producing electrical signals indicative of at least one
downhole condition; pressure-signaling means on said body adapted
for developing pressure pulses in drilling fluids flowing through
said drill string for transmission to the surface and including a
valve member adapted for reciprocating movement between an inactive
position and an active position obstructing said flow passage to
produce said pressure pulses; a fluid turbine operatively arranged
in said flow passage and adapted to be rotatively driven by
drilling fluids therethrough; and motion-converting means
responsive to said electrical signals operatively arranged between
said valve member and said fluid turbine and adapted upon rotation
thereof for selectively reciprocating said valve member between its
said positions each time said data-signaling means produce an
electrical signal, said motion-converting means including a shaft
coupled to said valve member, means corotatively coupling said
shaft to said fluid turbine without preventing axial reciprocating
movement of said shaft in relation thereto, a set of threads
arranged along said shaft, a pawl member movably mounted on said
body adjacent to said shaft and having complemental threads
arranged thereon and adapted for coengagement with said shaft
threads upon movement of said pawl member toward said shaft so that
rotation of said shaft by said fluid turbine will shift said shaft
in one axial direction as said shaft threads are threaded along
said pawl threads, means operative upon engagement of said shaft
threads from said pawl threads for returning said shaft in the
opposite axial direction to again reposition said shaft threads
adjacent to said pawl threads, and electrical means cooperatively
associated with said pawl member and adapted for selectively moving
said pawl member toward said shaft each time said data-signaling
means produce an electrical signal.
9. The apparatus of claim 8 wherein said shaft is tubular; and
further including a second shaft coaxially disposed in said tubular
shaft and secured to said valve member, and means yieldably
coupling said second shaft to said tubular shaft for permitting
axial movement of said tubular shaft in relation to said second
shaft.
10. The apparatus of claim 8 further including means adapted to be
located at the surface and responsive to said pressure pulses for
providing indications of said pressure pulses.
11. The apparatus of claim 8 further including an electrical
generator coupled to said fluid turbine and adapted for supplying
power to said motion-converting means for operation thereof.
12. Apparatus adapted for determining at least one downhole
condition while drilling a borehole and comprising: a body tandemly
coupled in a tubular drill string having a borehole-drilling device
dependently coupled thereto and defining a flow passage for
circulating drilling fluids between the surface and said
borehole-drilling device; data-signaling means on said body adapted
for producing electrical signals indicative of at least one
downhole condition; pressure-signaling means on said body adapted
for developing pressure pulses in drilling fluids flowing through
said drill string for transmission to the surface and including a
valve member adapted for reciprocating movement between an inactive
position and an active position obstructing said flow passage to
produce said pressure pulses; a fluid turbine operatively arranged
in said flow passage and adapted to to be rotatively driven by
drilling fluids flowing therethrough; and motion-converting means
responsive to said electrical signals operatively arranged between
said valve member and said fluid turbine and adapted upon rotation
thereof for selectively reciprocating said valve member between its
said positions each time said data-signaling means produce an
electrical signal, said motion-converting means including a shaft
coupled to said valve member, means corotatively coupling said
shaft to said fluid turbine without preventing axial reciprocating
movement of said shaft in relation thereto, first and second sets
of oppositely-handed threads arranged along said shaft, a pawl
member movably mounted on said body adjacent to said shaft and
having first and second sets of complemental oppositely-handed
threads arranged thereon respectively adapted to be alternately
coengaged with said first and second shaft threads upon alternate
movements of said pawl member toward said shaft so that rotation of
said shaft by said fluid turbine will shift said shaft in one axial
direction as said first shaft threads are threaded along said first
pawl threads and shift said shaft in the opposite axial direction
as said second shaft threads are threaded along said second pawl
threads, means operative upon disengagement, of said first shaft
threads from said first pawl threads for moving said pawl member to
engage said second pawl threads with said second shaft threads, and
electrical means cooperatively associated with said pawl member and
adapted for selectively moving said pawl member toward said shaft
to coengage said first threads each time said data-signaling means
produce an electrical signal.
13. The apparatus of claim 12 wherein said shaft is tubular; and
further including a second shaft coaxially disposed in said tubular
shaft and secured to said valve member, and means yieldably
coupling said second shaft to said tubular shaft for permitting
axial movement of said tubular shaft in relation to said second
shaft.
14. The apparatus of claim 12 further including means adapted to be
located at the surface and responsive to said pressure pulses for
providing indications of said pressure pulses.
15. The apparatus of claim 12 further including an electrical
generator coupled to said fluid turbine and adapted for supplying
power to said motion-converting means for operation thereof.
Description
Those skilled in the art have, of course, long recognized the
benefits of obtaining various measurements at the bottom of a
borehole during the course of a drilling operation. For instance,
such information as the weight on the drill bit, the drill string
torque, the inclination and the azimuthal direction of the
borehole, bottom hole pressures and temperatures as well as various
characteristics of the formations being penetrated are all
measurements of significant interest.
Various proposals have, of course, been made heretofore for
transmitting such measurements from the bottom of a borehole to the
surface. Of the many different tools proposed, perhaps the most
promising of all utilize a condition-responsive valve for
selectively interrupting the flow of the circulating drilling fluid
in a predetermined coded sequence representative of the
measurements to produce a series of momentary pressure surges which
are successively transmitted through the drilling fluid to the
surface for detection by appropriate sensing devices. These
proposed tools have, therefore, generally employed a typical
solenoid-operated valve which is coupled to one or more condition
sensing devices by means of appropriate electronic circuitry
operatively arranged for opening and closing the valve in
accordance with this sequence.
For various reasons, however, these prior proposals have generally
been considered to be unacceptable for commercial drilling
operations. For instance, since the signaling valves in such prior
tools have customarily been directly operated by solenoids, the
mechanical forces required just for operating these valves are so
large that the power requirements for these solenoids become
excessive in even relatively shallow wells. Moreover, by virtue of
their substantial power requirements, the physical size of such
solenoids make them impractical for the usual sizes of drilling
tools.
Accordingly, it is an object of the present invention to provide
new and improved data-signaling apparatus for use with
well-drilling tools and which is specially adapted for rapidly
transmitting downhole measurements to the surface with minimum
electrical requirements.
This and other objects of the present invention are attained by
providing a well tool adapted to be connected in a drill string
having a drill bit dependently coupled thereto for excavating a
borehole as a drilling fluid is circulated through the drill string
and a fluid passage arranged in the tool. Data-signaling means are
arranged on the tool and include condition-measuring means which
are coupled to measurement-encoding means adapted for producing
coded electrical signals indicative of one or more selected
downhole conditions which may be experienced during the course of a
drilling operation. To generate distinctive pressure pulses in the
circulating drilling fluid representative of such measurements, the
measurement-encoding means operatively drive pressure-signaling
means arranged on the tool and including a rotatable shaft which is
rotatively driven by the circulating fluid, a reciprocating valve
member adapted to momentarily block or close the fluid passage for
developing each pressure pulse, and valve-actuating means which are
selectively operable to momentarily couple the shaft to the valve
member for moving the valve member to a passage-blocking position
for developing a pressure pulse and then returning the valve member
to a passage-opening position to await the next electrical signal.
The pressure-signaling means further include an actuator which, in
response to the electrical signals produced by the
measurement-encoding means, merely initiates the operation of the
valve-actuating means.
The novel features of the present invention are set forth with
particularity in the appended claims. The invention, together with
further objects and advantages thereof, may be best understood by
way of the following description of exemplary apparatus employing
the principles of the invention as illustrated in the accompanying
drawings, in which:
FIG. 1 shows a well tool arranged in accordance with the present
invention as it will appear while coupled in a drill string during
the course of a typical drilling operation;
FIG. 2 schematically depicts a preferred embodiment of the well
tool shown in FIG. 1;
FIGS. 3A-3D are successive elevational cross-sectional views of the
well tool depicted in FIG. 2;
FIG. 4 is a cross-sectional view taken along the lines "4--4" in
FIG. 3B; and
FIGS. 5 and 6 are elevational cross-sectional views showing the
data-signaling apparatus of the tool illustrated in FIGS. 3A-3D to
illustrate the operating cycle of the data-signaling apparatus.
Turning now to FIG. 1, a new and improved well tool 10 arranged in
accordance with the present invention is depicted coupled in a
typical drill string 11 having a rotary drill bit 12 dependently
coupled thereto and adapted for excavating a borehole 13 through
various earth formations as at 14. As the drill string 11 is
rotated by a typical drilling rig (not shown) at the surface,
substantial volumes of a drilling fluid or so-called "mud" are
continuously pumped downwardly through the tubular drill string and
discharged from the drill bit 12 to cool the bit as well as to
carry earth borings removed by the bit to the surface as the mud is
returned upwardly along the borehole 13 exterior of the drill
string. As is typical, the mud stream is circulated by employing
one or more high-pressure mud pumps (not shown) which continuously
draw the fluid from a storage pit or vessel for subsequent
recirculation by the mud pumps. It will be appreciated, therefore,
that the constantly-circulating mud stream flowing through the
drill string 11 serves as a transmission medium that is well suited
for transmitting pressure surges or pulses to the surface.
In accordance with the principles of the present invention,
data-signaling means 15 are arranged on the well tool 10 and
include condition-measuring means 16 such as one or more
condition-responsive devices, as at 17 and 18, which are coupled to
an appropriate measurement encoder 19 operatively arranged to
produce a series of coded electrical signals that are
representative of the measurements being obtained by the
condition-responsive devices. Pressure-signaling means 20 coupled
to the encoder 19 are operatively arranged to respond to these
coded signals for selectively generating a corresponding series of
pressure pulses in the circulating fluid by momentarily and rapidly
interrupting the flow of the drilling fluid through the drill
string 11. It will be appreciated, of course, that these transitory
pressure pulses or surges will be similar to those caused by a
so-called "water hammer." Thus, these pressure waves will be
transmitted to the surface by way of the mud stream flowing within
the drill string 11 and at the speed of sound in the particular
drilling fluid. Accordingly, as will subsequently be explained in
greater detail, the pressure-signaling means 20 produce these
pressure pulses to provide encoded representations or data
indicative of one or more downhole conditions sensed by the
condition-measuring devices 17 and 18. This data is, in turn,
successively transmitted to the surface in the form of these
pressure pulses for detection and conversion into meaningful
indications or records by suitable surface apparatus 21 such as the
new and improved apparatus disclosed in either U.S. Pat. NO.
3,488,629 or U.S. Pat. NO. 3,555,504
Turning now to FIG. 2, a schematic view is shown of the new and
improved well tool 10 just prior to the production of a pressure
surge or pulse which is to be transmitted to the surface by way of
the drilling fluid being circulated through the drill string 11. As
illustrated, the well tool 10 is comprised of an elongated tubular
member 22 that is coaxially arranged within a thick-wall tubular
housing 23 which is tandemly coupled in the drill string 11 just
above the drill bit 12.
Although the inner tubular member 22 may just as well be
permanently mounted in the housing 23, it is preferred to adapt the
inner member for selective retrieval to the surface by way of the
drill string 11. To facilitate this, the inner bore 24 of the
tubular housing 23 is reduced to provide an annular shoulder 25 on
which the lower end of the tubular member 22 is cooperatively
seated and releasably latched to the housing by means such as one
or more inwardly-contractible latch fingers 26 having
outwardly-enlarged heads as at 27 which are dependently arranged on
the inner member and adapted to contract as they pass through the
annular shoulder and spring outwardly again to secure the inner
member in its depicted position. Upright collet fingers 28 having
inwardly-directed shoulders 29 are mounted on the upper end of the
inner tubular member 22 and cooperatively arranged for receiving a
conventional wireline grapple or overshot (not shown) adapted for
being therewith to permit the inner member to be retrieved to the
surface through the drill string 11.
To utilize the flowing mud steam as a motivating source for
generating electrical power for operation of the new and improved
data-signaling means 15, a reaction turbine 30 is journalled, as by
a bearing 31, to the upper end of the inner member 22 and
operatively arranged to be rotatively driven by the
downwardly-flowing drilling fluid for driving a generator 32
coupled to the turbine by an elongated shaft 33. To facilitate the
operation of the turbine 30, the inner bore 24 of the outer housing
23 is enlarged to provide an annular cavity or chamber 34 into
which the mud stream will be discharged from the outlet ports 35 of
the turbine. One or more longitudinal passages, as at 36, are
formed in the outer housing 23 for conducting the mud stream from
the upper chamber 34 to another chamber 37 formed therebelow in an
intermediate portion of the outer housing. It will be appreciated,
therefore, that during the operation of the well tool 10, the
circulation of the drilling fluid or mud will be effective for
continuously driving the turbine 30 and the generator 32 coupled
thereto to produce electrical power for operating the
data-signaling means 15.
As depicted in FIG. 2, a second intermediate chamber 38 is formed
in the outer housing immediately below the chamber 37 and the outer
housing 23 is fluidly sealed in relation to the inner member 22 by
a sealing member 39 mounted between the two intermediate chambers.
One or more longitudinal passages, as at 40, are formed in the
outer housing 23 and arranged for communicating the lower chamber
38 with the inner bore 24 of the outer housing below the shoulder
25. Lateral ports 41 and 42 are arranged at spaced intervals in the
inner member 22 for respectively communicating the intermediate
chambers 37 and 38 with the adjacent portion of the longitudinal
bore 24 of the inner tubular member. To produce the aforementioned
pressure pulses, the pressure-signaling means 20 include an annular
valve member 43 which is slidably arranged in the longitudinal bore
44 of the inner member 22 and adapted for reciprocating movement
therein between an elevated position (as depicted) between the
fluid ports 41 and 42 and a lower port-closing position where the
valve member is blocking the lower ports. It will be appreciated,
of course, that by virtue of the annular configuration of the valve
member 43, there will be no unbalanced longitudinally-acting
pressure forces which would otherwise tend to retard the upward and
downward movements of the valve member.
Accordingly, it will be recognized, that so long as the valve
member 43 remains in its elevated position depicted in FIG. 2, the
drilling fluid can freely circulate from the chamber 37 through the
lateral ports 41 and 42 and pass without significant restriction
into the chamber 38 and on through the fluid passages 40 and the
longitudinal bore 24 to the drill bit 12 therebelow. On the other
hand, it will be appreciated that downward movement of the valve
member 43 to momentarily close the fluid ports 42 will produce a
corresponding pressure surge or pulse which will be transmitted
back up the mud stream in the drill string 11 for detection at the
surface.
Turning now to FIGS. 3A-3D as well as FIG. 4, a preferred
embodiment is depicted of the new and improved well tool 10 of the
present invention with minor constructional details thereof being
simplified or omitted to facilitate the explanation of the
invention. As depicted in FIG. 3A, the reaction turbine 30 is
arranged above the upper end of the inner member 22 and, as
previously mentioned, operatively arranged for rotatively driving
the shaft 33 and the generator 32 mounted therebelow. To protect
the various moving elements of the well tool 10, the upper end of
the inner member 22 is closed and fluidly sealed by an annular
piston 45 which is slidably arranged within the longitudinal bore
44 of the inner member. A sealing member 46 carried by the piston
45 is suitably arranged for fluidly sealing the rotatable shaft 33.
The internal bore 44 of the inner member 22 between the piston 45
and one or more fluid seals 47 and 48 above the valve member 43 is
filled with a suitable oil so that the internal bore will be
maintained at the hydrostatic pressure of the drilling fluid.
As shown in FIG. 3B, the generator shaft 49 is extended below the
generator 32 and co-rotatively secured to a tubular shaft 50 by
means such as one or more longitudinal splines 51 on the generator
shaft which are slidably received within complemental spline
grooves 52 arranged within the upper end of the tubular shaft for
permitting the tubular shaft to slide longitudinally in relation to
the generator shaft. Thus, as will subsequently be explained in
greater detail, the tubular shaft 50 is cooperatively arranged for
limited axial movement in relation to the generator shaft 49 but is
co-rotatively secured thereto by means of the splines 51 and the
grooves 52.
The pressure-signaling means 20 include valve-actuating means 53
adapted for utilizing the rotation of the turbine 30 to reciprocate
the valve member 43. In the preferred manner of accomplishing this,
opposite-handed threads 54 and 55 are arranged at spaced intervals
along the tubular shaft 50. As illustrated in FIGS. 3B and 4, a
pawl 56 having opposite-handed, inwardly-directed thread segments
57 and 58 at its upper and lower ends, respectively, is operatively
arranged in an upright position within the internal bore 44 of the
inner member 22 to position the thread segments adjacent to the
threads 54 and 55 on the tubular shaft 50. To mount the pawl 56, a
pair of inwardly-directed arms 59 and 60 are arranged on the
mid-portion of the pawl and are pivotally coupled to the inner
member 22 by a pair of transversely-oriented pivots 61 and 62 on
opposite sides of the tubular shaft 50 so that the pawl can be
tilted or rocked about the axis defined by the pivots. Biasing
means, such as a laterally-oriented spring 63 between the inner
member 22 and the back of the rocking pawl 56 at a point below the
axis of the pivot pins 61 and 62, are operatively arranged for
normally tilting the upper end of the pawl outwardly away from the
tubular shaft 50.
To shift the pawl 56 to the position illustrated in FIG. 3B, the
valve-actuating means 53 further include a solenoid 64 which is
mounted within a body 65 secured to the inner member 22 and has a
longitudinally-movable actuator 66 operatively arranged for
movement upwardly into engagement with the lower end of the rocking
pawl upon energization of the solenoid. Thus, as illustrated, when
the solenoid 64 is energized, the actuator 66 will engage the lower
end of the pawl 56 causing its lower end to tilt outwardly about
the transverse axis of the pivots 61 and 62 thereby shifting the
upper thread segments 57 inwardly into threading engagement with
the upper threads 54 on the tubular shaft 50.
By making the upper threads 54 and the upper thread segments 57
right-handed, for example, it will be appreciated that when the
pawl 56 is tilted to the position shown in FIG. 3B, clockwise
rotation of the shafts 33 and 49 will be effective for
progressively threading the tubular shaft downwardly along the
upper thread segments and lowering it in relation to the generator
shaft. A downwardly-directed inclined shoulder 67 is arranged
around the tubular shaft 50 just above the upper threads 54 so that
once the shoulder has been rotated under the upper thread segments
57, the upper end of the pawl 56 will, with the aid of the spring
63, be cammed laterally outwardly to disengage the upper thread
segments from the upper threads. It will be appreciated that once
the upper end of the pawl 56 is tilted outwardly, the spring 63
will retain the rocking pawl in that position to await the next
actuation of the solenoid 64.
On the other hand, once the rocking pawl 56 is tilted outwardly,
the lower thread segments 58 (which are preferably left-handed)
will be shifted inwardly into engagement with the left-handed lower
threads 55 on the tubular shaft 50. Thus, when the lower thread
segments 58 are engaged with the lower threads 55, the continuous
clockwise rotation of the shafts 33 and 49 will be effective for
returning the tubular shaft upwardly in relation to the generator
shaft. Accordingly, it will be appreciated that by virtue of the
unique arrangement of the valve-actuating means 53, the continuous
rotation of the shafts 33 and 49 will be effective for alternately
raising and lowering the tubular shaft 50 in relation to the
housing 23 according to the position of the rocking pawl 56 as
determined by the selective operation of the solenoid 64.
It will, of course, be appreciated that the valve member 43 could
be directly coupled to the reciprocating tubular shaft 50. A rigid
connection between the shaft 50 and the valve member 43 could,
however, result in damage to the valve-actuating means 53 should
the valve member inadvertently become stuck as by debris becoming
lodged between the valve member and the inner member 22. To avoid
this, as best seen in FIGS. 3B and 3C, an elongated rod 68 slidably
fitted within the tubular shaft 50 is extended downwardly through
the internal bore 44 of the inner member 22 and the fluid seals 47
and 48 and coupled to the upper end of the annular valve member 43.
As best illustrated in FIG. 3B, biasing means, such as a coil
spring 69 coaxially arranged around the elongated rod 68 and
engaged between the body 65 and a downwardly-directed shoulder 70
on the rod, are provided for normally urging the rod upwardly. The
internal bore of the tubular shaft 50 is enlarged as at 71 to
define therein opposed upwardly and downwardly-directed shoulders
72 and 73 and a coil spring 74 is coaxially fitted around a reduced
portion 75 of the elongated rod 68 which also defines opposed
upwardly and downwardly-directed shoulders 76 and 77 on the rod. A
pair of washers 78 and 79 are engaged with the opposite ends of the
spring 74 and slidably mounted around the reduced-diameter portion
75 of the elongated rod 68.
By cooperatively sizing the washers as illustrated, it will be seen
that so long as the elongated rod 68 remains in the same
longitudinal position in relation to the tubular shaft 50, the
washers 78 and 79 will respectively straddle the lower shoulders 72
and 76 and the upper shoulders 73 and 77. Thus, upward and downward
movements of the reciprocating tubular shaft 50 will be effective
for moving the rod 68 and the valve member 43 upwardly and
downwardly in unison with the shaft. On the other hand, should the
valve member 43 become stuck, downward movements of tubular shaft
50 will not be unduly hampered since the shoulder 73 will engage
the upper washer 79 and begin compressing the spring 74 to allow
the tubular shaft to move freely downwardly in relation to the
elongated rod 68. Conversely, should the valve member 43 become
stuck in some position lower than that depicted in FIGS. 3B and 3C,
upward movements of the tubular shaft 50 in relation to the
elongated rod 68 will similarly cause the lower washer 78 to be
elevated above the shoulder 76 to again compress the spring 74.
Accordingly, should the valve member 43 become stuck, the tubular
shaft 50 will be free to reciprocate as well as rotate without
undue interference. Moreover, by virtue of the cooperative
arrangement of the spring 74 and the washers 78 and 79, the
continued reciprocation of the tubular shaft 50 will successively
subject the elongated rod 68 to alternate upward and downward
impacts which will hopefully free the valve member 43 and allow it
to again be repetitively opened and closed.
Turning now to the operation of the new and improved well tool 10.
The solenoid 64 is initially unenergized so that the actuating rod
66 will initially be in its retracted position. When the solenoid
64 is unenergized, the rocking pawl 56 will, therefore, be tilted
outwardly so as to disengage the upper thread segments 57 from the
upper threads 54 on the tubular shaft 50. The lower thread segments
58 will be below the lower threads 55. Thus, as depicted in FIGS.
3B and 3C, with the valve member 43 in its elevated position the
tubular shaft 50 will be free to rotate as the circulating drilling
fluid continues to flow through the reaction turbine 30.
Once, however, an electrical signal is provided by the
condition-measuring means 16 for energizing the solenoid 64, the
actuator 66 will be shifted upwardly into engagement with the lower
end of the rocking pawl 56. Thus, as shown in FIG. 3B, the rocking
pawl 56 will be tilted inwardly so as to bring the upper thread
segments 57 into engagement with the upper threads 54 on the
tubular shaft 50. Once this is accomplished, continued rotation of
the generator shaft 49 and the tubular shaft 50 will be effective
for rotatively shifting the tubular shaft downwardly in rotation to
the generator shaft.
By virtue of the coil spring 74 and the washers 78 and 79, the
downward travel of the tubular shaft 50 will be effective for
shifting the elongated rod 68 downwardly against the
relatively-light coil spring 69 to move the annular valve member 43
from its open position as illustrated in FIG. 3C to its
port-closing position as illustrated in FIG. 5. Simultaneously once
the upper threads 54 have been threadedly driven below the upper
thread segments 57, the downwardly-directed shoulder 67 will be
effective for camming the upper end of the rocking pawl 56
outwardly to cooperatively engage the lower thread segments 58 with
the upper portion of the lower threads 55. Thus, the continued
rotation of the tubular shaft 50 will be effective for quickly
returning the tubular shaft upwardly in relation to the generator
shaft 49. Upward movement of the tubular shaft 50 will, of course,
be effective for returning the elongated rod 68 upwardly to restore
the valve member 43 to its elevated position.
As best seen in FIG. 6, once the lower threads have moved upwardly
out of threaded engagement with the lower thread segments, further
reciprocating movements of the tubular shaft 50 will cease inasmuch
as neither of the thread segments 57 or 58 are in engagement with
the upper or the lower threads 54 and 55. Thus, so long as the
solenoid 64 remains unenergized the actuating rod 66 will remain in
the retracted position illustrated in FIG. 6 and the continued
rotation of the generator shaft 49 and the tubular shaft 50 will be
ineffective for operating the valve member 43. It will, of course,
be appreciated that energization of the solenoid 64 will be
effective for again tilting the upper portion of the rocking pawl
56 inwardly so as to coengage the upper thread segments 57 with the
upper threads 54 as shown in FIG. 3B. To assure that the shaft 49
and 50 will continue to rotate while the valve member 43 is
momentarily closed, it is preferred that the rotating portion of
the generator 22 include a flywheel (not shown). It will also be
recognized that a suitable bypass can be arranged around the ports
41 and 42 so that a limited quantity of drilling fluid will
continue to flow for driving the turbine 30 when the valve member
is momentarily in its port-closing position.
Accordingly, it will be appreciated that the new and improved
data-signaling means of the present invention are particularly
suited for rapidly transmitting downhole measurements to the
surface. By arranging the valve-actuating means in accordance with
the principles of the present invention, the circulation of the
drilling fluid through the well tool will be momentarily halted or
slowed to produce each pressure signal without requiring the use of
a large or slow-moving solenoid actuator for operating the valve
controlling the fluid circulation.
While a particular embodiment of the present invention has been
shown and described, it is apparent that changes and modifications
may be made without departing from this invention in its broader
aspects; and, therefore, the aim in the appended claims is to cover
all such changes and modifications as fall within the true spirit
and scope of this invention.
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