U.S. patent number 3,708,026 [Application Number 05/158,688] was granted by the patent office on 1973-01-02 for digital batching.
This patent grant is currently assigned to BLH Electronics, Inc.. Invention is credited to Donald A. Senour.
| United States Patent |
3,708,026 |
| Senour |
January 2, 1973 |
DIGITAL BATCHING
Abstract
Automatic precision control of high-speed filling and emptying
operations, such as those in which a liquid is admitted into or
discharged from a batch, is provided by a combination of a weighing
system and associated electronic digital circuitry which regulates
these operations in accordance with changes in instantaneous batch
weight relative to stored information concerning initial weight and
which further both reduces or "dribbles" the rate at which these
operations proceed just prior to their completions and anticipates
and accounts for so-called "in-flight" amounts of material
remaining temporarily in transit.
|
Inventors: |
Senour; Donald A. (Carlisle,
MA) |
|
Assignee: |
BLH Electronics, Inc. (Waltham,
MA)
|
| Family
ID: |
22569260 |
| Appl.
No.: |
05/158,688 |
| Filed: |
July 1, 1971 |
| Current U.S.
Class: |
177/60; 141/83;
177/122; 177/70; 177/81 |
| Current CPC
Class: |
G01G
13/28 (20130101); G01G 23/37 (20130101); G01G
13/2912 (20130101); B29B 7/244 (20130101); B29B
7/28 (20130101) |
| Current International
Class: |
G01G
13/29 (20060101); G01G 23/18 (20060101); G01G
13/00 (20060101); G01G 23/37 (20060101); G01G
13/28 (20060101); G01g 013/04 (); G01g 013/12 ();
G01g 023/365 () |
| Field of
Search: |
;177/60,70,81,122,123 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Ward, Jr.; Robert S.
Claims
What I claim as new and desire to secure by Letters Patent of the
United States is:
1. Batching apparatus for controlling the weight of a fluent
material batched in relation to a container therefor, comprising
means for electrically storing data representing initial weight of
material and its container at the outset of a batching operation,
adjustable means for electrically characterizing a weight of the
material to be batched, means for comparing data stored by said
storing means with data characterizing instantaneous weight of the
material and its container, means responsive to said comparing
means for electrically characterizing differences between said
initial and instantaneous weights, means for comparing the
electrical characterizations of said differences and said weight to
be batched and producing an output signalling occurrence of
coincidence therebetween, electrical means for actuating controller
means for controlling the flow of the material in relation to the
container, starting means for first initiating storage of said data
by said storage means and then operating said electrical means to
actuate the controller means to an open condition passing the flow
of material, and means applying said output to said electrical
means to operate said electrical means to actuate the controller
means to a closed condition restricting the flow of material.
2. Batching apparatus as set forth in claim 1 wherein said
adjustable means characterizes weight to be batched into the
container, and wherein said means electrically characterizing said
differences produces electrical characterizations only of
instantaneous weight-characterizations in excess of the weight
representation by said stored data.
3. Batching apparatus as set forth in claim 1 wherein said
adjustable means characterizes weight to be batched out of the
container, and wherein said means electrically characterizing said
differences produces electrical characterizations of weight which
are in excess of said instantaneous weight characterization and
which when added to said instantaneous weight characterization
totals the representation of initial weight by said stored
data.
4. Batching apparatus as set forth in claim 1 further including
means for producing at least one offset in one of said weight
characterizations and representation, equal to a characterization
of a number of pounds of the material, and wherein said means
comparing said data compares the data including said offset in one
of them, whereby said apparatus effects closure of the controller
means at a predetermined time in the batching operation short of
the time when closure would be effected in absence of said
offset.
5. Batching apparatus as set forth in claim 4 wherein said
offset-producing means produces said offset in characterizations of
said instantaneous weight.
6. Batching apparatus as set forth in claim 2 further including
means producing a positive offset in characterizations of said
instantaneous weight, said positive offset causing said
characterizations of instantaneous weight to be higher by a
predetermined number of pounds than is actually the case.
7. Batching apparatus as set forth in claim 3 further including
means producing a negative offset in characterizations of said
instantaneous weight, said negative offset causing said
characterizations of instantaneous weight to be lower by a
predetermined number of pounds than is actually the case.
8. Batching apparatus as set forth in claim 5 wherein the
controller means includes means for controlling the flow of
material at relatively high and relatively low first and second
rates respectively, wherein said offset-producing means produces
first and second offsets in characterizations of said instantaneous
weight and further includes means for sequentially producing said
first offset during the open condition of said first-rate
controlling means and producing said second offset upon occurence
of the closed condition of said first-rate controlling means.
9. Batching apparatus as set forth in claim 8 wherein said
first-and second-rate controlling means comprise
electrically-actuated fluid valves.
10. Batching apparatus as set forth in claim 1 wherein said means
for storing said data representing initial weight comprises digital
storage means, wherein said adjustable means characterizes the
weight of material to be batched in digital encoding, wherein said
means for comparing comprise digital comparators, means digitally
encoding said data characterizing the instantaneous weight, wherein
said means producing said output comprises digital coincidence
circuitry producing an output pulse characterizing said
coincidence, and wherein said means comparing data includes digital
coincidence circuitry producing a coincidence pulse upon occurrence
of coincidence between digital data characterizing instantaneous
and stored initial weights.
11. Batching apparatus as set forth in claim 10 wherein said means
digitally encoding said data characterizing the instantaneous
weight repeatedly performs said encoding periodically and at a high
repetition rate relative to expected significant changes in the
instantaneous weight.
12. Batching apparatus as set forth in claim 10 further including
an instrument responsive to weight-related analog electrical input
signals and periodically producing a digital characterization of
instantaneous weight, said storing means being responsive to
digital characterizations by said instrument, and said digital
encoding means being responsive to said digital
characterizations.
13. Batching apparatus as set forth in claim 12 wherein said
instrument comprises a dual-slope integrator periodically
integrating said input signals and periodically producing
weight-related trains of clock pulses while each integrated signal
is discharged to a regerence level and further producing crossover
pulses each time the discharged signals reach the reference
level.
14. Batching apparatus as set forth in claim 13 further including a
container for the material, weighing means supporting said
container and producing analog electrical output signals
representing weight of the container and material therein, and
means applying said analog output signals to said instrument as
input thereto.
15. Batching apparatus as set forth in claim 14 further comprising
conduit means coupled with said container for conducting flow of
the material in relation to said container, and wherein said
controller means controls flow of the material through said conduit
means.
16. Batching apparatus as set forth in claim 12 further comprising
means for producing at least one analog offset signal, and means
for applying said offset signal as input to said instrument
together with said weight-related analog input signals.
17. Batching apparatus as set forth in claim 16 wherein said said
means for producing said analog offset signal comprises adjustable
potentiometer means.
18. Batching apparatus as set forth in claim 17 wherein said
potentiometer means comprises two potentiometers each producing a
different analog offset signal, and wherein said means applying
said offset signal as input applies the offset signal from one of
said potentiometers as said input and applies the offset signal
from the other of said potentiometers as said input upon occurrence
of said output pulse characterizing said coincidence.
19. Batching apparatus as set forth in claim 12 wherein the
controller means includes means for controlling the flow of
material at relatively high and relatively low first and second
rates respectively, wherein said offset-producing means produces
first and second analog offset signals and further includes means
for sequentially producing said first offset signal during the open
condition of said first-rate controlling means and producing said
second offset signal upon occurrence of the closed condition of
said first-rate controlling means.
20. Batching apparatus as set forth in claim 13 wherein said means
digitally encoding said data characterizing the instantaneous
weight comprises a digital counter responsive to said periodic
digital characterization of instantaneous weight by said
instrument.
21. Batching apparatus as set forth in claim 20 including means
resetting said digital counter upon occurrence of each said
coincidence pulse, and means gating the counted data in said
digital counter to said digital comparator in said means for
comparing data in response to each said coincidence pulse.
22. Batching apparatus as set forth in claim 20 including a
pulse-generating clock, means triggering said clock to commence
production of pulses upon occurrence of each of said crossover
pulses and to cease production of pulses upon occurrence of each
said coincidence pulse.
Description
BACKGROUND OF THE INVENTION
The present invention relates to improvements in automatic control
of batches of material such as fluent materials in process-control
systems, and, in one particular aspect, to novel and improved
electronically-regulated batching apparatus wherein main and venier
valves are electrically actuated in accord with unique automatic
dictates of digital electronic circuitry, the latter being
responsive to both instantaneous and stored weight data and to
operator-set data related to the desired amounts of batches and the
residual amounts of material which necessarily remain in transit
after valve operations.
It is of course well known to regulate the flows of liquids or
other fluent materials in various mixing or reaction processes, or
in simple batch-dispensing operations. This may be accomplished
essentially by hand, for example, through planned manipulations of
valves or the like. Human errors can have very wasteful
consequences, and the demands upon the skill and constant attention
of operators tends to make such activity tedious, costly and
imperfect. It is for such reasons that automatic controls are
attractive instead, although, even then, the requirements for
precision are often so severe that the simple reading and setting
of analog-type instruments and controllers can involve excessive
errors. Further, in many applications the filling or unloading
operations must proceed at very high rates, through large valves
and pipelines, for example, and the so-called "in-flight"
quantities of material remaining in such pipelines upon closures of
the valves represent substantial error in the batching.
Accordingly, the present teachings are centered about batching
systems and practices in which the measurement and setting data are
caused to be of digital character and the needed automatic control
is effected principally by way of associated high-speed solid-state
digital circuitry. As batching takes place, initial stored
weight-measurement data, and instantaneous measurement data, and
preset batching data, and pre-set "offset" data, are in control of
a change in flow rate which is established just prior to completion
of the operation. Residual or "in-flight" quantities of the fluent
material being batched are automatically taken into account by the
digital circuitry, which dictates an anticipatory shut-off of the
lower rate of flow at a time allowing precisely for the subsequent
discharge of the predetermined relatively small "in-flight"
quantity, whereby the batching is not only rapid but highly exact
as well.
SUMMARY
The present invention is aimed at improvement of automatic batching
of fluent materials into and out of locations, such as a tank,
where the weight of material at such locations may be accurately
measured and characterized in digital form quickly and on a
substantially continuous basis. In the case of a tank or other
container served by a filler and/or drain pipeline equipped with
appropriate valving, the weight of fluent material is conveniently
and rapidly determined by associated load cells, or by a weighing
platform on which the container is placed, having electrical strain
gages of known form which develop the weight-related electrical
outputs. These outputs, in analog form, are in turn translated into
digital binary-coded form, and are also preferably displayed to the
operator in unequivocal digital terms, in a conventional digital
weight-indicating instrument such as a known dual-slope integrating
instrument in which an analog input signal is periodically first
integrated for a given time and characterizing pulses are then
clocked during the succeeding period in which the integrated
voltage is allowed to decrease to a reference level. The weight
characterized by such an instrument is stored in digital form for
reference purposes during a batching control operation, at the very
outset of such an operation, the operator having manually set into
the system, in digital form, the weight of material to be batched
in or out, as well as certain "offset" information which instructs
the system to change the rate of flow at a predetermined point in
the batching cycle and to take into account any residual
"in-flight" material. At commencement of the control operation, the
aforesaid storage occurs before any weight change can take place as
the result of a main-valve opening, the latter also being caused by
the operator's initiation of the batching cycle. Thereafter, the
digital characterizations of progressively different weights, by
the same instrument, are digitally compared with the stored initial
weight, as modified by the offset, and resulting differences are in
turn compared with the pre-set information concerning weight of
material to be batched. When the latter comparison signifies that
the desired batching, less a certain amount of the offset, has been
accomplished, a simple gating circuit causes the valve to be turned
off and an auxiliary or vernier valve to regulate the ongoing flow
at a reduced rate for a further period in the cycle until it is
also closed as the result of effects of the remaining offset
amount. On completion of the cycle, including inescapable drainage
of the small residual amount of material in the batching pipeline,
the weight of batched material will be precisely related to the
value initially set by the operator.
Accordingly, it is one of the objects of the present invention to
provide novel and improved apparatus and practices for precision
control of batching operations, in which instantaneous weight of a
batch is compared with initial weight and the differences are
referenced to a desired weight value and to offset weight values
for effecting actuations of main and vernier flow controllers.
Another object is to provide unique automatic batching control
apparatus wherein digital circuitry promotes precise and high-speed
regulations of flow by comparing instantaneous weight and initial
weight of a batch and referencing their differences to a programmed
end weight.
A further object is to provide an automatic batching system in
which digital data from a batch weight-measuring instrument
associated with a batch tank or the like is digitally stored and
referenced to instantaneous and programmed weights to establish
flow control, and in which certain offsets characterizing needs for
reduced flow rates and anticipations of residual flows are
advantageously taken into account via simple analog modifications
of input to the weight-measuring instrument.
Although the features of this invention which are considered to be
novel are expressed in the appended claims, further details as to
preferred practices, as well as to further objects and advantages,
may be most readily comprehended through reference to the following
description taken in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a partly schematic, pictorial and block-diagrammed
representation of the portions of an improved automatic batching
system employed in a batching-in operation; and
FIG. 2 is a partly schematic, pictorial and block-diagrammed
representation of the portions of an improved automatic batching
system employed in a batching-out operation.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The system portrayed in FIGS. 1 and 2 is intended to control
automatically, with a high degree of accuracy and reliability and
in minimized time, the intake and outlet of predetermined batches
of fluent material associated with a batch container, such as the
illustrated liquid-holding tank 3. In practice, the container 3 may
admit more than one material, for mixing or reaction processes,
although, for purposes of clear simplified description, only a
single inlet conduit or pipeline 4 is shown in FIG. 1. Outlet
conduit 5, and the associated arrangement of the control circuitry
as it appears in FIG. 2, may be unnecessary in certain cases, where
the batching is essentially a container-filling type operation, for
example. Tank 3 is supported by electrical weight-responsive
equipment, shown specifically as a plurality of load cells, 6, 7,
of known construction wherein the weight-related deformations of
load-transmitting elements are accurately translated into
electrical signals by electrical strain gages and their cooperating
weight network 8, such as a bridge circuit with appropriate
excitation and output accessories. Inlet or batching-in conduit 4
includes at least a main valve, 9, which may be rendered fully
closed and opened electrically, by a solenoid or equivalent
quick-operating electrical actuator 10. In addition, the same
conduit preferably includes a vernier or fine-control valve 11,
situated to establish a reduced rate of flow in relation to that
governed by main valve 9, and having a like cooperating electrical
actuator 12. In outlet conduit 5, the main valve 13 and vernier
valve 14 are functionally the same as valves 9 and 11, as are also
their cooperating electrical actuators 15 and 16, respectively
(FIG. 2). In the descriptions which follow, the main and auxiliary
valves for each conduit are considered to be in parallel and to be
oppositely closed and opened, although it should be understood that
comparable results and functional equivalency may be realized with
specifically different valving arrangements, such as one wherein a
substituted single valve has two predetermined different opening
conditions, or wherein two valves of either the same or different
flow ratings are operated together to yield a high flow rate and
one is used separately to establish a desired low flow rate.
Neglecting for the moment certain switched injections of analog
offset signals onto the analog electrical output of weight network
8, a conventional determination of the weight of container 3 and
its contents is accomplished by a known form of analog-to-digital
weight instrument 17 having the output of network 8 applied to it
by way of coupling 18. Preferably, such an instrument provides a
digital display of weight (not illustrated) for the operator, but,
in any event, the binary-coded digital information concerning each
digit of the measured weight is present and is, in this system,
applied to an appropriate one of a plurality of binary-coded
storage register stages, 19a, 19b, etc., via couplings 20, 20a,
20b, etc. The illustrated system is assumed to operate on the basis
of four digits, although more can obviously be used, and therefore
other register stages and the like, not repeated in full in the
drawings, are of course involved and will be understood by those
skilled in the art. Instrument 17 is conveniently of the known
so-called "dual-slope" type, wherein, periodically, the analog
input is integrated for a first predetermined short clocked period,
and, in a second period immediately following, the previously
integrated signal is permitted to discharge down to a predetermined
low reference level, such as a network ground or zero level. An
internal clock, or pulse-generating oscillator, produces a train of
pulses during this second or "discharge" period, until associated
logic circuitry commands it to stop, which occurs when the
aforesaid reference level is reached. Slope of the decreasing
voltage is constant, and the time to reach the reference level is
thus precisely related to the previously-integrated voltage, as is
also the number of pulses developed by the aforesaid oscillator
during the said second period. The cycling is at a very high rate,
with a significant third period remaining between the end of each
second period and the automatic commencement of the next first
period. In the system under discussion, the pulses from the
aforesaid oscillator are applied to the first stage of a binary
coded decade counter array including stages 21a, 21b, etc., via
coupling 22. Instrument 17 further includes a customary provision
for developing a distinctive pulse at the moment each second period
ends, i.e., when there is a "crossover" at the reference voltage
level, and, in the batching-out arrangement of the system under
discussion, shown in FIG. 2, each of said distinctive pulses is
applied in starting control of an auxiliary pulse-generating clock
23 via couplings 24 and 25 and through reset flip-flop gating
circuitry 26, for purposes considered in more detail later herein.
U.S. Pat. No. 3,368,149, issued Feb. 6, 1968, contains descriptions
of dual-slope integrating instrumentation and may be referred to
for further details, if desired. Instrument 17 may be the Model
8000 instrument made available by BLH Electronics, Inc., Waltham
Mass., for example.
Before commencing operation of an automatic batching-in process
with the system as connected and arranged in FIG. 1, the
supervising attendant first manually adjusts a digital setting of
the desired batch weight in a known form of multidigit "switch" 7.
An appropriate switch for that purpose is EECo. Part No. 1776026V,
and includes thumbwheels 7a, 7b, etc., which cause the desired
digits to be both displayed visually and coded electrically in
binary form in electrical output leads 7A, 7B, etc., associated
with these digits. These leads immediately apply the batch-setting
data to digital comparator stages 28a, 28b, etc., which, for
example, may comprise Motorola Semiconductor Products Inc. Part No.
MC 771 P. Next, the attendant starts system operation by
momentarily depressing a start button 29. Simultaneously therewith,
the mechanical connection S--S momentarily closes switch 30 in
coupling 20, thereby applying to storage register stages 19a, 19b,
etc., a digital encoding of the then-existing measurement of weight
of the tank 3 made via instrument 17. Instrument 17 is at that
moment connected to respond to weight network 8, by way of coupling
18 and connections through a switch 31 which is momentarily closed
along with start button 29. Both valves 9 and 11 are normally
closed as the batching is about to commence. Also simultaneously
with actuation of start button 29, a simple analog-type valve
excitation circuit, 32, including an electrical relay which
responds to the button actuation, as the result of closure of a
switch 33, for example, causes the relay to energize main-valve
actuator 10 and open main valve 9 fully. Thereupon, the liquid to
be batched in starts to flow through pipeline 4 at a high rate, and
thence into the tank 3. Weight of tank 3 then increases, but,
before it can, the storage of data concerning its initial weight,
in register stages 19a, etc., must already have occurred; this is
assured because the measurement and storage take place exceedingly
fast in the related electronic processing, whereas the simple quick
opening of the electromechanical valve 9 is necessarily relatively
slow at best.
Fully automatic control to shut-off of the flow follows the
actuation of start button 29. During each of the aforesaid "second"
or down-integration periods in cycling of instrument 17, counter
stage 21a is supplied with pulses from the instrument's clock-pulse
oscillator, over coupling 22, and that counter therefore counts
pulses in parallel with instrument 17. Known-form digital
comparator stages 34a, 34b, etc., are connected, as shown, to
compare the output of counter stages 21a, etc., which represents
instantaneous weight as it progressively increases with flow into
tank 3, with the stored initial weight data in stages 19a, etc.;
each time there is coincidence in the thus-compared inputs, the
known-form coincidence circuitry 35 produces a pulse which it
applies to counter 21a, etc., via coupling 36, as a reset signal.
Therefore, counter 21a, etc., is reset to zero, or cleared, each
successive time that the "countdown" of clock pulses during the
aforementioned "second" periods in instrument 17 exceeds the level
characterized by the initial stored weight information in register
19a, etc. This does not mean that the number of pulses in the
countdown of clock pulses will not in fact exceed the said level,
because it does for every measurement cycle of instrument 17 while
the tank weight is being increased from the initial weight during
batching-in; instead, what it means is simply that, during each
such measurement cycle, after reset of counter 21a, etc., occurs,
the further counting above and beyond the reset level, by that same
counter, 21a, etc., is only of the pulses characterizing the
increase of tank weight above the initial weight. The digital
counting related only to that increase in weight is to be compared
with the digital batch weight data which the attendant had earlier
set into setting switch unit 7, by way of digital comparator stages
28a, 28b, etc., and, for that purpose, the output of counter 21a,
21b, etc., must be inhibited from appearing at comparator stages
28a, 28b, etc., until after each occurrence of reset of counter
21a, 21b, etc. Known-form gates, characterized by gates 37, serve
that stated purpose, the applied outputs from leads 21A, 21B, etc.,
being passed to comparator stages 28a, 28b, etc., only when a
flip-flop 38 or the like applies a correct polarity of gating
signal, in response to each reset pulse appearing in coupling 36.
The gating is closed appropriately by the aforementioned
"crossover"-condition pulses appearing in coupling 24 from
instrument 17. Accordingly, comparator stages 28a, 28b, etc.,
witness only the count representing increased tank weight, and, at
some point, that count coincides with the digital setting of
desired batch-in weight; the main valve 9 should then be shut off,
of course, again continuing to ignore certain offset factors which
are considered later herein. The said valve shut-off occurs
immediately upon the sensing of the coinciding count and setting,
by known-form coincidence circuitry 39, which is like coincidence
circuitry 35, and which produces a related coincidence output pulse
in coupling 40. That output pulse is conveniently used to change
the control condition of the valve excitation circuit 32 which has
until then been applying excitation to valve actuator 10 to keep
main valve 9 open, by way of tripping a relay, for example.
However, reliable isolation from spurious pulses is desirable in
the valve-closing step, and, to that end, the coincidence pulse
from coupling 40 is passed through an And circuit 41 only when the
output from a flip-flop 42 is of proper polarity. Earlier-mentioned
reset pulses from the aforesaid coupling 36 conveniently set that
flip-flop to the correct state during each measurement cycle, being
reversed in state to block passage of noise pulses, etc., after
each "crossover"-condition pulses is applied to it from the
aforesaid coupling 24. A further flip-flop, 43, responds to the
passed coincidence pulse and "holds" the valve excitation circuit
in a condition wherein it maintains main valve 9 closed, until the
start button 29 is again momentarily actuated by the attendant and
causes momentary switch 44 to apply a change-of-state pulse to
flip-flop 43.
Once the main valve has been reclosed upon completion of the
sequencing described above, the system stands ready for another
batching operation. The amount of fluent material batched into
container 3 is theoretically correct, and may be exact enough for
some purposes. However, in other instances, the rate of flow
through main valve 9 and conduit 4 may have to be so great that it
is difficult to halt all at once, and, even if it were, the
residual amount of material left "in flight" in the pipeline length
downstream of that valve would be relatively large, and would
subsequently drain itself into tank 3 with consequent unmeasured
and unaccounted-for further increase in weight of the batched-in
material. Errors from such causes are substantially eliminated by
introducing one or both of two "offset" controls, one causing the
main valve to be shut off while a lower-rate auxiliary or "dribble"
valve is caused to carry the flow just prior to the end of the
batching-in operation, and the other representing the known
empirically-determined or closely-estimated weight of the residual
or "in-flight" material remaining in the pipeline downstream of the
final valve closure site, whether of the main or dribble valve,
depending upon whether the latter is employed. Advantageously, both
of these offset factors are dealt with as simple analog electrical
signals, rather than handled digitally by way of relatively
complicated and costly circuitry which that would entail. Simple
adjustable potentiometers, 45 and 46, excited by a convenient
source 47, develop voltages related to the two "offset" weight
values, each preferably having a tap-adjusting shaft which is
associated with a graduated indicator, 45a and 46a, respectively.
The voltages from these potentiometers are compatible with those
from weight network 8, such that instrument 17, to which they are
fed along with the weight-measurement input voltage, accepts them
as though they represented actual measured weight. The same is true
of the system responding to instrument 17. Conveniently, connection
of one or both of these "offset" voltages into the system is by way
of switches 48 and 49, of relay-contact types, which are
respectively articulated by main and dribble valve actuators or
coils 10 and 12, the indicated switch connections X-X and W--W
being made of course. When main-valve actuator coil 10 is forced by
circuit 32 to an excitation state representing closure of that
valve after it has been opened for batching-in, the offset voltage
applied beforehand by the attendant's adjustment of potentiometer
45 will already have caused the system of FIG. 1 to "fool" itself
by considering that the batched-in weight was greater than was
actually the case, i.e., the main valve 9 will have closed earlier
than would otherwise have happened. That earlier time is varied
according to need, and is in terms of main valve closure when the
batching-in is at a selected number of pounds short of the poundage
set on thumbwheel "switch" 7. "Dribble" valve 11 is then preferably
opened, its acuator coil 12 being excited by circuit 32 to produce
that dribble valve open state simultaneously with the change
effecting closure of main valve 9, the latter change having enabled
the dribble valve actuation by effecting closure of switch 50, the
circuit connections Z--Z being made of course. At the same time
that dribble valve 11 is opened in the aforesaid manner, the
relay-type switch 49 associated with its coil 12 is closed, and,
through connections W--W, the further offset voltage from
potentiometer 46 is applied to input of instrument 17. The latter
offset voltage further "fools" the system into considering that it
is further along in the batching-in process than it actually is,
and thus a further coincidence pulse appears in coupling 40 a
predetermined number of pounds short of the poundage set in unit 7.
That further pulse effects change in the excitation of actuator
coil 12 for the dribble valve 11, by way of circuitry 32, causing
the latter valve to close. Thereafter, the relatively small
"in-flight" quantity of material left downstream of valve 11 in
pipeline 4 will drain into tank 3, bringing its end increase in
batch weight to substantially the precise value prescribed by the
setting of unit 7. As has been indicated, the proper adjustment of
potentiometer 46 to effectuate the precise end increase in weight
may be either calculated or determined empirically.
Storage register stages 19a, 19b, etc., may be in the form of the
Quad Latch Part Sn 7475 N marketed by Texas Instrument
Incorporated, and Decade Counter 21a, 21b, etc., may be that same
company's SN 7490 N, for example. Digital comparator 34a, 34b,
etc., like comparator 28a, etc., may comprise a so-called "Quad
Exclusive `Or` Gate," identified by Part No. MC 771 P of Motorola
Semiconductor Products Inc., for example.
When material is automatically batched out of a container, such as
tank 3 in FIG. 2, the same system is switched to the batching-out
arrangement represented there. It will be recognized that the
system is modified only in certain respects, relative to its
arrangement in FIG. 1, and, except for the differences next
specified, the components, interconnections and operating
characteristics are as described with reference to FIG. 1. On
commencement of batching-out, with the desired end weight decrease
having been set in unit 7, the start button 29 is depressed and the
tank weight is first stored in register stages 19a, 19b, etc., the
switches 30 and 31 also having been momentarily closed for that
purpose. Almost immediately thereafter, main valve 13 is opened
because of response of its actuator coil 15 to switch 33 and valve
excitation circuit 32, and fluent material begins its flow out of
tank 3 at some desired relatively high rate. As in the batching-in
operation described hereinabove, counter stages 21a, etc., counts
oscillator clock pulses applied via coupling 22 from instrument 17,
during each "second" or countdown period in the measurement cycles
of that instrument. Upon completion of each countdown or "second"
period, a pulse corresponding to each "cross-over"-condition pulse
from instrument 17 is applied to an auxiliary clock pulse
generator, 23, via couplings 24 and 25 and the reset flip-flop 26,
causing that auxiliary clock to produce a train of pulses during
each of the aforementioned "third" periods of the instrument
cycling. Auxiliary clock 23 may be like the clock pulse generator
in instrument 17, and preferably develops pulses at substantially
the same rate. Pulses from auxiliary clock 23 are fed via coupling
51 into counter stages 21a, etc., after the pulses in coupling 22
cease, and they are also fed to Decade Counter stages 52a, 52b,
etc., during the same "third" periods; the latter counter stages
may comprise Texas Instruments Incorporated Part SN 7490 N, for
example. Digital comparator 34a, 34b, etc., compares the initial
stored weight data, in digital form, with the digital output of
counter 21a, 21b, etc., the latter having characterized the pulse
count from coupling 22 and from clock 23 during each cycle.
Coincidence circuitry 35 produces a pulse whenever there is
coincidence in the outputs of stages 19a, 19b, etc., and stages
21a, 21b, etc., this pulse being applied to reset flip-flop 26,
over coupling 36, to turn off clock 23. When batching out
commences, such a pulse is produced in the first cycle and there is
no output from the auxiliary clock 23, because the batch weight has
not changed. In subsequent cycles, as material flows out of the
tank 3 and its measured weight decreases progressively, the
coincidence pulse occurs later and later in the successive cycles,
and, accordingly, clock 23 develops more and more pulses in the
"third" periods of such successive cycles. Counter stages 52a, 52b,
etc., therefore produce a higher digital reading during the
successive cycles, until, ultimately, its reading corresponds to
that of the batch-setting reading from unit 7. Digital comparator
28a, 28b, etc., responds to the latter condition by causing
coincidence circuitry 39 to develop an output pulse in coupling 40,
and, in turn, the valve excitation circuit 32 causes the main valve
13 to be closed, in a manner corresponding to that described for
the main inlet valve of FIG. 1. Dribble valve 14 may be actuated to
open when the main valve 13 closes prior to end of the batching-out
operation, and to close at another point just short of occurrence
of the desired end batch-out weight, in manners corresponding to
those described for the batching-in arrangement of FIG. 1. In that
connection, the potentiometers 45' and 46', functionally like
potentiometers 45 and 46, are instead simply caused to produce
offset voltages of polarity opposite to that of potentiometers 45
and 46, by source 47', such that the system "fools" itself into
considering that more material has already been batched out than
was actually the case. Other parts distinguished by single-prime
accents in FIG. 2 correspond functionally to those of like number
in FIG. 1, particular note being invited in relation to the
switches and connections associated with the actuators for the main
and dribble valves.
It should be understood that the preferred embodiments and
practices of this invention have been depicted and described for
purposes of disclosure rather than limitation, and that those
skilled in the art may introduce various modifications,
combinations and substitutions without departure from the spirit
and scope of the invention as set forth in the appended claims.
* * * * *