U.S. patent number 3,683,683 [Application Number 05/046,889] was granted by the patent office on 1972-08-15 for automatic diagnostic station for automobiles.
Invention is credited to Vladimir Vasilievich Demidov, Anatoly Nikolaevich Derevtsov, Leonid Borisovich Drits, Dmitry Stepanovich Eliseev, Oleg Semenovich Goldshtein, Jury Petrovich Grachev, Leonty Fedorovich Gusev, Yan Eduardovich Martinson, Nikolai Nikolaevich Okruzhnov, Eduard Modestovich Orsky, Arnold Ivanovich Peterson, Laimon Karlovich Purmalis, Vera Petrovna Rubina, Dmitry Nikolaevich Shekherev, Felix Semenovich Sukonnikov, Boris Ivanovich Tarantsev, Alexei Ivanovich Vodolagin, Alexandr Ivanovich Zelik, Arnold Yanovich Zurovsky.
| United States Patent |
3,683,683 |
| Demidov , et al. |
August 15, 1972 |
AUTOMATIC DIAGNOSTIC STATION FOR AUTOMOBILES
Abstract
An automated diagnostic station for automobiles comprising all
the necessary technical equipment for rapid and all-round
examination of the automobile and for spotting the troubles.
|
Inventors: |
Demidov; Vladimir Vasilievich
(Ogre, SU), Goldshtein; Oleg Semenovich (Riga,
SU), Peterson; Arnold Ivanovich (Riga, SU),
Gusev; Leonty Fedorovich (Riga, SU), Rubina; Vera
Petrovna (Riga, SU), Zelik; Alexandr Ivanovich
(Riga, SU), Tarantsev; Boris Ivanovich (Saulkrasty,
SU), Martinson; Yan Eduardovich (Riga, SU),
Orsky; Eduard Modestovich (Riga, SU), Okruzhnov;
Nikolai Nikolaevich (Riga, SU), Purmalis; Laimon
Karlovich (Riga, SU), Sukonnikov; Felix
Semenovich (Riga, SU), Grachev; Jury Petrovich
(Riga, SU), Derevtsov; Anatoly Nikolaevich (Omsk,
SU), Shekherev; Dmitry Nikolaevich (Omsk,
SU), Eliseev; Dmitry Stepanovich (Omsk,
SU), Vodolagin; Alexei Ivanovich (Riga,
SU), Zurovsky; Arnold Yanovich (Riga, SU),
Drits; Leonid Borisovich (Riga, SU) |
| Family
ID: |
27356180 |
| Appl.
No.: |
05/046,889 |
| Filed: |
June 17, 1970 |
Foreign Application Priority Data
|
|
|
|
|
| Jun 20, 1969 [SU] |
|
|
1343812 |
| Jun 20, 1969 [SU] |
|
|
1343813 |
| Jun 20, 1969 [SU] |
|
|
1343819 |
|
| Current U.S.
Class: |
73/116.06;
73/115.01; 73/123; 374/145; 374/142 |
| Current CPC
Class: |
G01M
15/05 (20130101); G01M 15/02 (20130101) |
| Current International
Class: |
G01M
15/04 (20060101); G01M 15/05 (20060101); G01M
15/02 (20060101); G01m 015/00 () |
| Field of
Search: |
;73/117.3,117,123,347 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Myracle; Jerry W.
Claims
What is claimed is:
1. An automatic station for all-round diagnosing of the technical
conditions of automobiles, comprising dynamometer stands; rotatable
race drums on said stands, on which drums the wheels of the
automobile being diagnosed are supported; electric motors with
liquid rheostats in each of said stands for driving and braking
said race drums; a control panel of said station; indicating and
recording instruments on said control panel; actuating means
electrically connected with said control panel and serving in
conjunction with said dynamometer stands for bringing into
operative condition the units and components of the automobiles
being diagnosed; a control and measuring system comprising means
for measuring the residual and service pressure in the hydraulic
brake system of the automobiles; in said means for measuring the
residual and service pressure, pickups for the residual and service
pressure and a pipe union with a non-return valve connected to the
brake pipeline of the automobile and to said pickups for the
residual and service pressure, and further means included in said
control and measuring system for individual diagnosing of the air
brake system of the automobile; warning devices and pickups of said
means for diagnosing the air brake system connected to a receiver,
brake chambers and an automobile-to-trailer coupling member of the
same automobile; electric stop-watches, pressure indicators and
warning devices of said means for diagnosing the air brake system
of automobiles mounted on said control panel and connected by means
of relays to said warning device and pressure pickups; means
included in said control and measuring system for measuring the
temperature difference between the top and bottom tanks of the
radiator of the automobile; a pipeline in said means for measuring
the temperature difference serving for connecting said top tank, in
which a temperature pickup is arranged, with aid bottom tank of the
radiator; a pump in said means for measuring the temperature
difference serving to circulate liquid in said pipeline from said
bottom tank to said top tank of the radiator; a temperature pickup
built in said pipeline at the end of said pipeline which is
connected to said bottom tank; means included in said control and
measuring system for determining slipping of the automobile clutch,
including a stroboscopic device mounted on one of said dynamometer
stands; a pickup of the same means mounted on an ignition plug of
the engine of the automobile being diagnosed and electrically
connected with said stroboscopic device; a lamp of said
stroboscopic device directed onto the propeller shaft of the
automobile being diagnosed; means for maintaining the diagnosing
conditions, comprising electronic regulators comparing
predetermined signals from said control panel with the electric
signals of the pickups mounted on said dynamometer stands and
engine of the automobile, transmitted via electrical coupling
units, said means for maintaining the diagnosing conditions being
electrically connected with said actuating means.
2. An automatic station as claimed in claim 1, wherein aid control
and measuring system includes means for diagnosing the electric
appliances of automobiles, comprising standard resistors connected
to pickups mounted on the engine of the automobile being diagnosed
and electrically connected with the panel-mounted recording
instruments of the automobile, said standard resistors being
adapted to simulate the operating conditions of pickups and
indicators of the panel-mounted instruments of an automobile when
the engine is not operating for detecting faults in said pickups
and indicators.
3. An automatic station as claimed in claim 1, wherein means are
provided for introducing, processing and delivering diagnostic
information, said means comprising electrically connected panels
for parameter input, memory units, a logic unit for analyzing the
information and a commutator interrogating said memory units and
delivering signals of detected faults to the recording means of
said control panel.
4. An automatic station as claimed in claim 1, wherein an
electronic regulator is provided to maintain the preset speed and
load conditions of said dynamometric stands, which regulator is
electrically connected with said stands by at least one connection
unit, and another electronic regulator included in said station for
maintaining a preset speed of the automobile engine and
electrically connected therewith by a second connection unit.
5. An automatic station as claimed in claim 1, wherein said
connection units between the dynamometric stands and the automobile
engine and said electronic regulators maintaining the preset speed
of said dynamometer stands and said engine comprise converters
converting the pulse signals derived from said pickup of the engine
ignition plug via an electronic tachometer of said control panel
and from the pickups of said dynamometer stands into an analog
signal which is applied to said electronic regulators comparing the
signals received with the signals from the condition setting
devices of said control panel and operating said actuating means of
the accelerator pedal and of the electrodes of said liquid
rheostats of the electric motors of said dynamometer stands.
Description
The present invention relates to the automobile-building industry
and, more specifically, it relates to the diagnostic stations for
automobiles.
These stations are intended to determine the technical condition of
automobiles by dianosing their troubles symptomized by the changes
in their characteristics (without disassembling the automobile)
with a view to establishing the scope of repairs and adjustments
required.
Known in the art are diagnostic stations for automobiles comprising
devices for activating individual units and mechanisms of the
automobile, these devices consisting of dynamometer stands and
actuating mechanisms, a control and measuring system comprised of
pickups, measuring instruments and apparatus, and auxiliary
devices.
The known stations are not adapted for spotting the troubles in the
automobile brake systems, for checking the cooling system of the
I.C. engines, for estimating the ignition system with sufficient
accuracy in view of the absence of the automatic devices which
could analyze the transient processes in the ignition system, for
checking the panel-mounted instruments of the automobile jointly
with their pickups without disconnecting their electrical circuits,
for unit-by-unit checks of the power transmission mechanisms, for
stabilizing automatically the operating conditions of the
automobile units and mechanisms in the course of diagnosing, and
are not capable of ensuring sufficient objectivity in making the
diagnosis because identification of the troubles is entrusted to
the operators.
An object of the invention resides in eliminating the disadvantages
of the known diagnostic stations for automobiles.
A particular object of the invention is to provide a diagnostic
station which would comprise all the technical means required for
an all-round diagnosing of the condition of the automobiles.
This object is accomplished by providing an automated diagnostic
station for automobiles comprising devices consisting of
dynamometer stands and actuating mechanisms for activating the
automobile units to be diagnosed, a control and measuring system
and devices for maintaining the diagnosing conditions in which,
according to the invention, the control and measuring system
includes: a device for measuring the residual and service pressure
in the hydraulic brake system comprising a pipe union with a
non-return valve, said pipe union being connected with pickups of
the residual and service pressure in the hydraulic brake system; a
device for diagnosing the air brake system comprising pressure drop
warning units and pressure pickups coupled to the air receiver,
brake chambers and automobile-to-trailer air coupling and connected
by a system of relays with electric stop-watches, pressure gauges
and signal units; a device for measuring the temperature
differential in the top and bottom tanks of the radiator,
comprising a pipe communicating the top tank in which the
temperature pickup is installed with the bottom tank, and a pump
for transferring the coolant through a pipe from the bottom tank
into the top tank, said pipe being provided with a built-in
temperature pickup at the end connected to the bottom tank; a
device for determining the slipping of the clutch comprising a
stroboscopic instrument connected to a pickup installed on the
engine spark plug, the lamp of said stroboscopic instrument being
aimed at the propeller shaft of the automobile.
This station is adapted for diagnosing the condition of automobiles
both with the hydraulic and air brakes.
For determining the technical condition of the automobile
electrical equipment it is practicable that the control and
measuring system of the station should comprise a device with
standard resistors connected to the pickups installed on the
engine, said pickups being electrically connected with the
panel-mounted instruments of the automobile.
To ensure objectivity of diagnosing, the station is equipped with a
device for the input, processing and output of the diagnostic
information, said device consisting of the parameter input panels,
of the electrically inter-connected memory unit, a unit for
processing and logical analysis of information, and of a commutator
which interrogates the memory units and sends the signals of the
identified troubles to a recording device.
To ensure automatic setting and stabilization of the
parameter-measuring conditions which is indispensable for improving
the accuracy of diagnosing, it is practicable that the station
should comprise at least one unit for connecting the dynamometer
stands with an electronic regulator which stabilizes the preset
speed and load conditions of the dynamometer stands, and a unit for
connecting the automobile engine with an electronic regulator which
stabilizes the preset speed of said engine.
The units connecting the automobile mechanisms with the electronic
regulators which stabilize the preset speeds of the engine and
dynamometer stands are made in the form of a transformer which
converts the pulse signals of the electronic tachometer into an
analog signal fed to said electronic regulator which compares this
analog signal with the signal of the diagnosing condition setter
and energizes the mechanisms which actuate the automobile
accelerator pedal and the electrodes of the liquid rheostat of the
dynamometer stand motor.
Now the invention will be described in detail by way of example
with reference to the accompanying drawings, in which:
FIG.1 is a top view of an automated diagnostic station for
automobiles according to the invention;
FIG.2 shows the same station, section taken along line II--II in
FIG. 1;
FIG.3 is a block diagram of the same station;
FIG.4 is a block diagram of the device for setting and stabilizing
the operating conditions of the automobile and dynamometer
stands;
FIG.5 shows a pipe union of the device for measuring the residual
and service pressure in hydraulic brake system;
FIG.6 is a diagram of connections of the device for diagnosing the
air brake system;
FIG.7 shows a device for measuring the difference of temperatures
in the top and bottom tanks of the automobile radiator;
FIG.8 is a block diagram of the device for diagnosing the slipping
of the clutch.
The diagnostic station for automobiles comprises the following
basic components: a device for activating the automobile units and
mechanisms being diagnosed; a control and measuring system; a
device for automatic setting and stabilizing the diagnosing
conditions; a device for input, processing and output of the
diagnostic information.
The device for activating the units and mechanisms of the
automobile includes a dynamometer power stand I (FIG.1), a
dynamometer inertia stand 2 which, taken together, are capable of
simulating the movement of the vehicle on the road.
The stand 1 is used to determine the condition of the front wheel
brakes and measuring the reaction of the lateral forces of the some
wheels.
The stand 2 is used to determine the condition of the automobile
rear wheel brakes, trailer wheel brakes, and to load the automobile
engine.
Each stand consists of two sections 3, 4, and 5, 6,
respectively.
Each section 3, 4 and 5, 6 includes two drums 7, 8 installed under
each wheel of the automobile.
The drums of each section 3, 4 are rotated by electromechanical
drives 9. The speed reducer 10 of each drive 9 of the power stand 1
is of the two-speed type to provide a low rotation speed of the
drums for diagnosing the brakes and a high speed of said drums for
measuring the reaction of the lateral forces of the front
wheels.
Installed between the race drums 7 and 8 in each section 3, 4 and
5, 6 of the stands 1 and 2 are measuring rollers 11 and 12.
The rollers 11 are connected with the front wheel speed pickup 13
and the lateral force reaction pickup 14. The roller 11 is designed
and installed so that it can rotate while contacting the wheel and,
additionally, move laterally through a distance proportionate to
the lateral force of the wheel.
Connected to the roller 12 of the sections 5, 6 of inertia stand 2
is the rear wheel speed pickup 15 and the pickup 16 measuring the
deceleration of the same wheels. Connected with one of the race
drums of each section 3, 4 and 5, 6 of both stands is the rotation
speed pickup 17 which, jointly with one of the pickups 13 and 13 of
the measuring roller 11 and 12, is connected to the system 18 (FIG.
3) which gives information on the slipping of the automobile wheel
on the race drums 7 and 8 (FIG.1) and disconnects the drives of the
stands 1, 2 when slipping becomes critical.
For driving the automobile on and off the stands 1 and 2 there are
wheel lifts 19 located between the drums 7, 8 of each section 3, 4
and 5, 6 of the stands I, 2.
To ensure safe operation and to provide for the required diagnosing
conditions which would exclude the sidewise skidding of the
automobile, the stands 1, 2 are equipped with guard rollers 20
(FIG.1) which are spaced so that the distance between the guard
rollers of one and the same stand is equal to the inner track of
the automobile wheels.
The stands 1 and 2 are equipped with hydraulic lifts 21 (FIGS. 1,
2) for lifting the automobile by its axles.
The inertia stand 2 is mounted immovably on the metal structure 22
whereas the power stand 1 can be moved by the electromechanical
drive 23 (FIG. 1) for positioning it under the front wheels of
automobiles with different wheel bases.
In addition, free movement of the stand 1 makes it possible to
determine the misalignment of the automobile front axle when the
rear wheels are fixed on the race drums of the inertia stand 2.
The metal structure 22 on which stands 1 and 2 are mounted, is
installed on a foundation 24 (FIG.2) in the foundation pit 25
entrance into which is through an underground tunnel 26.
The device for activating the units to be diagnosed comprises the
following actuating mechanisms: a mechanism 27 (FIG.3) for pressing
the brake pedal with a preset force and speed, a mechanism 28
(FIGS. 3, 4) for actuating the accelerator pedal, a mechanism 29
(FIGS. 1, 4) for actuating the electrodes of the liquid rheostats
30 (FIGS. 1, 2) and the electric motor 31 (FIG. 1) driving the
drums 7, 8 of the dynamometer stand 2. The control and measuring
system includes, apart from the above-mentioned pickups 13, 14, 15,
16 and 17, pickup 32 (FIG.3) of the front wheel torque, pickup 33
(FIGS. 3, 4) of the engine crankshaft speed, pickup 34 (FIGS. 3, 4)
showing the blow-by of gases into the engine crankcase, oil
pressure pickup 35, pickup 36 showing the leakage of air through
engine valves, pickup 37 registering the leaks of air through the
cylinder-and-piston groups of the engine, pickup 38 indicating the
carbon dioxide content in the exhaust gases, pickup 39 (FIGS. 3, 6)
indicating the air pressure in the compressor, pick up 40 (FIG.3)
registering the depression in the inlet manifold, oil temperature
pickup 41, water temperature pickup 42 (FIGS. 3, 7) in the radiator
top tank and a water temperature pickup 43 in the radiator bottom
tank, pickup 44 (FIG. 3) indicating the noises in the automobile
engine, pickup 45 registering the knocking in the engine valve
gear, pickup 46 (FIGS. 3, 8) installed on the cylinder spark plug,
pickup 47 of the secondary voltage in the ignition system, pickup
48 (FIG. 3 of the current drawn by the starter, pickup 49 of the
luminous intensity of the headlamps, pickup 50 showing the position
of the headlamp beam in space, pickup 51 indicating the top dead
center of the engine piston, pickup 52 (FIGS. 3, 6) indicating the
air pressure in the automobile pneumatic system, pickup 53 (FIG.3)
of the brake pedal free travel and pickup 54 of the clutch pedal
free travel, pickup 55 (FIGS. 3, 6) registering pressure in the
automobile-to-trailer air coupling, pickup 56 of the brake pedal
residual travel, pickup 57 of the beginning of braking of
automobile brakes, fuel consumption pickup 58, fuel pressure pickup
59, pickups 60 and 61 of the residual and service pressure in the
hydraulic brake system, pickup 62 registering the vacuum before the
hydrovacuum booster, pickup 63 of the brake chamber rod travel,
pickup 64 indicating the angular play of the propeller shaft,
pickup 65 of the angular play of the gear box main shaft, pickup 66
of the clearances in the king pin joints, pickup 67 of the angular
play of the rear axle drive shaft, pickup 68 of the steering wheel
play, pickup 69 of the force at the steering wheel rim, pickup 70
of front wheel misalignment, pickup 71 of the position of liquid
rheostat electrodes, pickup 72 of the torque moment on the
automobile rear wheels, and pickup 73 (FIGS. 3, 6) of the pressure
in the automobile brake chambers.
To increase the efficiency and convenience of operators, work and
to reduce the diagnostic time, all the pickups are located in close
proximity to the points of their connection. The pickups connected
to the automobile engine units are secured at the ends of the
cables wound on selfreeling drums 74 (FIG.2). When out of service,
these pickups are stored on shelves 75 left and right of the
engine, said shelves being secured on suspension 76.
The control and measuring system includes the following measuring
instruments: indicator 77 (FIG.3) of the lateral forces of the
automobile wheels, indicator 78 of the torque moment on the
automobile front wheels, indicator 79 of the rear wheel torque,
indicator 80 (FIGS.3, 4) of engine crankshaft speed, indicator 81
of the automobile wheel speed, indicator 82 (FIG.3) of engine oil
temperature, indicator 83 of engine oil pressure, indicator 84 of
fuel consumption, indicator 85 of fuel pressure in engine fuel
system, indicator 86 of braking distance, indicator 87 of crankcase
blow-by gases, indicator 88 of vacuum in the engine inlet manifold,
indicator 89 of vacuum before hydrovacuum booster, indicator 90 of
water temperature in radiator top tank, indicator 91 of water
temperature in radiator bottom tank, indicator 92 of voltage
frequency in the supply system of the dianogstic station, indicator
93 of voltage in the station supply source, indicator 94 of
pressure in the station pneumatic system, indicator 95 of the
response time of the air brake system, indicator 97 of the release
time of the air brake system, indicator 98 of pressure in the
automobile-to-trailer air coupling, indicator 99 of pressure in the
receiver of the automobile brake system, indicator 100 of pressure
in the automobile brake chambers indicator 101 of compressor
output, indicator 102 of pressure in the station hydraulic system,
indicator 103 of clearances in king pin joints, indicator 104 of
residual pressure in the hydraulic brake system indicator 105 of
service pressure in the hydraulic brake system, indicator 106 of
brake pedal free travel, indicator 107 of clutch pedal free travel,
indicator 108 of steering wheel play, indicator 109 of total
clearance in automobile final drive, indicator 110 of total
clearance in gearbox gears, indicator 111 of angular play of
automobile propeller shaft, indicator 112 of carbon dioxide content
in exhaust gases, indicator 113 of air leaks through engine
piston-and-cylinder group, indicator 114 of air leaks through
engine valves, indicator 115 of luminous intensity of automobile
headlamps, indicator 116 of the position of headlamp beam in space,
ammeter 117, voltmeter 118, and oscillograph 119.
The indicating instruments listed above are installed on the main
control desk 121 (FIG.1), roll-up control desk 122 (FIG.2), and on
the device 123 (FIG.1) for diagnosing the headlamps and blowing the
engine.
The control and measuring system comprises also a device for
measuring the residual and service pressure in the hydraulic brake
system, said device consisting of a pipe union 124 (FIG.5) with a
non-return valve 125, connected with the pickups 60 and 61 of the
residual and service pressures in the hydraulic brake system.
The pipe union 124 is connected through the non-return valve 125 to
the brake lines of the automobile. For convenience of connections
the automobile is fitted with a Tee-pipe 126 having a socket for
connecting the pipe union 124. This socket is in communication with
the channel 127 of the Tee-pipe 126. The channel 127 communicates
with the automobile wheel brake cylinders, while the channel 128
communicate brake master cylinder.
The control and measuring system also includes a device for
diagnosing the air brake system comprising a pickup 39 of pressure
in the compressor, said pickup being cut in between the automobile
compressor 129 (FIG.6) and the pressure regulator 130, an
electric-contact pressure gauge 131 and a pickup 52 of pressure in
the automobile air system connected to the cock 132 for taking off
air from the receiver 133, an electromagnetic valve 134 and a
throttle 135 communicating the receiver 133 with the atmosphere, a
pickup 74 of pressure in the automobile brake chambers 136 and
pressure warning units 137 and 138 connected to one of the brake
chambers 136, and a pressure pickup 55 connected to the
automobile-to-trailer air coupling 139. The pickup 39 is connected
with the indicator 101, the pickup 52 with the indicators 99 and
97, the pickup 73 with the indicator 100, and the pickup 55 with
the indicator 98.
Said pickups of the device for diagnosing the air brake system are
connected to the corresponding indicators through a system of
relays and limit switches.
The control and measuring system also includes a device for
measuring the difference of temperatures in the top and bottom
radiator tanks of the automobile, this device comprising: a pipe
140 (FIG.7) one end of which is connected to the drain cock 141 of
the radiator bottom tank 142 while its other end is connected via
the pump 143 with the radiator top tank 144, a pickup 42 installed
in the top tank 144 and a pickup 143 installed in a special
container 145 of the pipe 140. The pickup 42 is connected with the
indicator 90, and the pickup 43 with the indicator 91 (FIG.3). The
pump 143 (FIG.7) transfers the coolant from the bottom tank into
the top tank through the pipe 140.
The control and measuring system also includes a device for
determining the slipping of the clutch, said device comprising a
stroboscopic instrument 146 (FIG.8) connected with the pickup 46
which is installed on the spark plug 147 of the automobile engine
148.
The control and measuring system also includes a device 149 (FIG.3)
for diagnosing the electrical equipment, said device comprising an
ammeter 117, a voltmeter 118, a system (not shown in the drawing)
controlling the functioning of said device 149, standard resistors
150 connected to the pickups installed on the engine 148 and
connected electrically with the panel-mounted instruments of the
automobile.
To ensure objectivity of diagnosing, the station is equipped with a
device 151 (FIG.3) for input, processing and output of diagnostic
information consisting of parameter input panels 152, of
electrically interconnected memory units 153, a unit 154 for
processing and logical analysis of information and a commutator 155
which interrogates the memory units 153 and sends the signals of
the identified troubles to the recording devices 156.
Automatic setting and stabilization of the parameter-measuring
conditions is ensured by a device 157 including a unit 158 (FIG.4)
connecting the dynamometer stands with the electronic regulator 159
which stabilizes the preset speed and load conditions of the
dynamometer stand 2, and a unit 160 connecting the automobile
engine 148 with the electronic regulator 161 which stabilizes the
preset speed of the automobile engine.
The connection unit 158 is made in the form of a transformer which
converts the pulse signals sent by the electronic tachometer 162,
(said signals being proportionate to the rotation speed of the
drums 7 and 8 of the dynamometer stand 2) into an analog signal
which is fed to one of the inputs of the electronic regulator 159
the other input of said regulator receiving signals from the setter
163 of the rotation speed and load. The output of the electronic
regulator 159 is connected via actuating relays 144 with the
actuating mechanism 29 of the liquid rheostat electrodes. For
setting and stabilizing the loading conditions of the dynamometer
stand 2 the input of the electronic regulator 159 is connected with
the connection unit 160 while the output of the same electronic
regulator 159 is connected by actuating relays 164 with the
actuating mechanism 29 of the liquid rheostat electrodes.
The connection unit 160 is a transformer which converts the pulse
signals sent by the electronic tachometer 162, (said signals being
proportionate to the crankshaft speed of the engine 148), into an
analog signal which is fed to one of the inputs of the electronic
regulator 161, its other input receiving a signal from the
crankshaft speed setter 165. From the output of the electronic
regulator 161, the signal is fed through the actuating relays 164
to the actuating mechanism 28 of the automobile pedal.
After inspecting the automobile units whose examination with the
aid of special instruments is impractical and after readying the
automobile for diagnosing by measuring the type pressure and
bringing it to the normal level, checking the engine drive belt
tension, the clutch free travel and, in winter, raising the oil
temperature in the engine mechanisms to the required level, the
automobile is taken to the diagnostic station.
The diagnostic station is manned by three operators. For the sake
of simplicity, in describing the diagnosing process the operators
will be called "first," "second" and "third" operators. The first
operator working at the control desk 121 prepares the instruments
for diagnosing the automobile, checks the service characteristics
of the diagnostic station systems by the instruments 92, 93, 94 and
102 and adjusts the sections of the front movable stand 1 to suit
the wheel base of the automobile. Meanwhile, the second operator
opens the gates of the diagnosing bay of the station and the third
operator drives the automobile from the inspection bay over the
ramps 166 (FIG.1) onto the stands 1 and 2 so as to position the
automobile wheels on the wheel lifts 19. Then the first operator
feeds the automobile data (make, number, speedometer readings,
etc.) and the date of diagnosing into the memory unit 153 of the
device 151. The second operator connects the exhaust gas drawout
pipe 167 to the automobile, the first operator lowers the wheel
lifts 19 so that the front and rear wheels of the automobile come
down on the drums 7 and 8 of the stands 1 and 2. While the wheels
are being lowered on the drums, the sections 3 and 4 of the front
sand are moved forward or backward by the weight of the automobile
thus being adjusted to the relative positions of the automobile
axles. If the axles are misaligned, the pickups 70 installed on the
movable sections of the stand 1 send a misalignment signal to the
memory unit 153 of the device 151. After complete lowering of the
wheel lifts 19, the sections 3 and 4 of the stand 1 are
automatically locked.
The first and second operators install the following pickups on the
automobile engine: fuel consumption pickup 58, fuel pressure pickup
59, oil temperature pickup 41, device for measuring the temperature
differential in the top and bottom radiator tanks 144 and 142,
pickup 46 on the spark plug on No 1 cylinder of the engine 148,
secondary voltage pickup 47 in the ignition system, startor draw
current pickup 48, piston top dead center pickup 51, inlet manifold
or valution pickup 40, crankshaft speed pickup 33, oil pressure
pickup 35, crankcase blow-by gases pickup 34; then they connect the
cable clips to the elements of the automobile electrical equipment.
In case of an automobile with air brakes, the third operator
installs pickups 39, 52, 73, 137, 55 and warning unit 138 of the
device for diagnosing air brake system, as described above, and
pickups 63 of brake chamber rod travel.
In case of an automobile with hydraulic brakes, the same operator
installs the pickups 60, 61 of the device for measuring the
residual and service pressures in the hydraulic brake system of the
automobile, as described above, and a pickup 62 of depression
before the brake hydrovacuum booster.
The third operator stationed underneath the automobile installs the
pickups 66 of clearances in the king pin joints. When the
automobile front axle is lifted by lifts 21 and lowered (the lifts
are controlled by the first operator from the main control desk
121) any deviations of the clearances from the rated values are
automatically indicated by a signal fed into the unit 154 for
processing and logical analysis of the diagnostic information.
Then the third operator installs the propeller shaft angular play
pickup 64, the gearbox main shaft angular play pickup 65, the rear
axle drive shaft angular play pickup 67 and, assisted by the first
operator who actuates the automobile hand brake and shifts the
gearbox gears, measures the angular clearances in the rear axle
final drive, propeller shaft and gearbox. If the clearances are
other than normal, this is indicated automatically by a signal sent
to the unit 154 for processing and logical analysis of information.
After measuring the above-mentioned parameters, the pickups 66, 64,
65 and 67 are removed from the automobile. After the installation
of the pickups on the automobile engine 148, the first operator
rolls up and puts in position the device 123 for diagnosing the
headlamps, said device comprising the luminous intensity pickups
49, the pickup 50 of the position of light beam in space, and
indicators 115 and 116. If the measured parameters are other than
normal, this is automatically indicated by signals fed into the
unit 154 for processing and logical analysis of information. Then
the first operator uses the device 149 for diagnosing the
electrical equipment, measures the parameters of the automobile
storage battery, pickups and instruments on the instrument panel.
If the values of the measured parameters are other than normal, the
first operator presses the corresponding buttons of the information
input panel 152. The third operator sitting in the automobile cab
measures the parameters of the clutch and brake control linkages
and of the steering gear with the aid of steering wheel play pickup
68, pickup 69 of the force at the steering wheel rim, brake pedal
free travel pickup 53 and clutch pedal free travel pickup 54. If
the measured parameters differ from the normal values, the signals
will be automatically fed into the unit 154. The third operator
installs the brake pedal actuating mechanism 27 into the cab and,
assisted by the first operator stationed at the control desk 121,
makes a diagnosis of the automobile brake systems; for this
purpose, the first operator switches on the device 157 for
operation under the conditions of automatic setting and
stabilization of brake diagnosing and sets the operating duty of
the dynamometer stands 1 and 2. Then the first operator switches on
the mechanism 27 actuating the brake pedal and measures the
parameters of the automobile brake system. If these parameters are
other than normal, the first operator working at the control desk
152, feeds the signals into the unit 154. In the same way, the
first and third operators made a diagnosis of the automobile
parking brake for which purpose a different operating duty is set
and maintained on the dynamometer stand 2.
During operation of the stand 1, the operators diagnose the
steerable wheels of the automobile with the aid of the measuring
roller 11 and the pickups 14 of the reaction of the wheel lateral
forces.
Then the third operator removes the brake pedal actuating mechanism
27 from the cab and installs the accelerator pedal actuating
mechanism 28 instead. The first and second operators make a
diagnosis of the performance of the automobile engine 148.
The first operator stationed at the control desk 121 sets the
required operating conditions of the stand 2 and engine 148,
ranging from no-load to full-load operation; meanwhile, the second
operator works at the roll-up desk 122, measuring and recording the
diagnosed parameters on the parameter input panel 152; the first
operator, working at the main control desk 121, measures the
parameters and, if they are other than normal, feeds the
corresponding signals from the parameter input panel 152 into the
unit 154. During this operation, the electrical, ignition, fuel
supply, cooling and lubricating systems are diagnosed as well as
the crank and valve gears of the engine. Using a special device,
the first operator determines the degree of slipping of the clutch
168 at a full-load of the engine 148; in so doing, he watches the
effect of immobility of the propeller shaft joint cross, the latter
being illuminated by a pulse flashing lamp 170 whose flashing
frequency is equal to the crankshaft rotation speed of the engine
148; the flashing lamp 170 is secured on the metal structure of the
stand 2. The second operator measures the carbon dioxide content in
the exhaust gases and listens to the operating noises in the
engine, gearbox and the rear axle final drive with the aid of the
electronic stethoscope 120.
The engine ignition system is diagnosed with the aid of the device
171 (FIG.3) which analyses the transient process in the functioning
ignition system and is actuated by the piston TDC pickups 51,
secondary voltage pickup 47 and the pickup 46 installed on the
spark plug.
Having diagnosed the engine 148, the first and second operators
feed the signals indicating the deviations of the measured
parameters from normal values from the panel 152 into the unit 154
for processing and logical analysis of information.
This completes the diagnosing cycle.
In the process of diagnosing, the unit 154 for processing and
logical analysis of information analyses the data fed in by the
operators and stores the results in the memory unit 153.
At the end of the cycle, the diagnosis is automatically issued by
the recording device 156.
The process of all-round diagnosing of one automobile takes not
more than 45 minutes.
* * * * *