U.S. patent number 3,679,956 [Application Number 05/007,676] was granted by the patent office on 1972-07-25 for multiple servomotor actuator.
This patent grant is currently assigned to LTV Electrosystems, Inc.. Invention is credited to William G. Redmond.
| United States Patent |
3,679,956 |
| Redmond |
July 25, 1972 |
MULTIPLE SERVOMOTOR ACTUATOR
Abstract
Four servomotors are coupled together in a velocity summing
arrangement to produce a single motion output. Two of the four
servomotors are coupled together through a differential gear set
that has a single rotary output. The second servomotor pair is also
coupled together through a differential gear set that produces a
single rotary output. These two rotary outputs of the differential
gear sets are in turn coupled through a third gear set that also
has a single rotary output. This rotary output may be converted
into a linear motion by means of a rotary-to-linear motion
transducer, or used as a rotary motion. Each of the four
servomotors is controlled individually by a separate generated
control signal in a system that includes a tachometer for
generating velocity feedback signals and a linear variable
differential transformer for generating position feedback
signals.
|
Inventors: |
Redmond; William G. (Dallas,
TX) |
|
Assignee: |
LTV Electrosystems, Inc.
(Dallas, TX)
|
| Family
ID: |
21727531 |
| Appl.
No.: |
05/007,676 |
| Filed: |
February 2, 1970 |
| Current U.S.
Class: |
318/564;
318/13 |
| Current CPC
Class: |
B64C
13/00 (20130101) |
| Current International
Class: |
B64C
13/00 (20060101); G05b 009/02 () |
| Field of
Search: |
;318/8,13,564,654,23.5,23 ;60/97 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Dobeck; Benjamin
Claims
What is claimed is:
1. A multiplex actuator for developing a linear motion output in
accordance with generated control signals comprising:
a plurality of servomotors with each motor responsive to a separate
generated signal,
means for velocity coupling the output of each of said servomotors
to produce a single rotary output equal to the velocity sum of said
plurality of servomotors,
means for converting the rotary output of the velocity coupling
means into a linear motion output that varies in accordance with
the generated signals,
a first plurality of amplifiers with the individual amplifiers
thereof having an input connected to one of the generated signals
and an output connected to the respective servomotor of said
plurality of servomotors, and
a plurality of synchronizers with the individual synchronizers
connected between one of the servomotors of the plurality of said
servomotors and the input of the respective amplifier for
equalizing the speed of said servomotors.
2. A multiplex actuator for developing a linear motion output in
accordance with a generated control signal as set forth in claim 1
wherein said plurality of synchronizers includes a plurality of
tachometers individually responsive to the output of one of the
servomotors of the plurality of said servomotors and generating a
velocity feedback signal applied to the respective amplifier.
3. A multiplex actuator for developing a linear motion output in
accordance with a generated control signal as set forth in claim 2
wherein said converting means includes a feedback transducer
producing feedback signals individually applied to the amplifier
for one of the servomotors of said plurality of servomotors.
4. A multiplex actuator for producing a position control signal in
accordance with generated control signals comprising:
a first plurality of servomotors with each motor responsive to a
separate generated signal and velocity coupled in a manner to
produce a single rotary output,
a second plurality of servomotors with each motor responsive to one
of the generated signals not connected to said first plurality of
servomotors and velocity coupled in a manner to produce a single
rotary output,
velocity coupling means having one input connected to the rotary
output of said first plurality of servomotors and a second input
connected to the rotary output of said second plurality of
servomotors, said velocity coupling means developing a single
rotary output from the two inputs connected thereto,
means for converting the rotary output of said velocity coupling
means into a control positioning signal that varies in accordance
with the generated signal,
a first plurality of amplifiers with individual amplifiers thereof
having an input connected to one of the generated signals and an
output connected to the respective servomotor of the first motor
plurality,
a second plurality of amplifiers with the individual amplifiers
thereof having an input connected to one of the generated signals
and an output connected to the respective servomotor of the second
plurality,
a first plurality of synchronizers with the individual
synchronizers connected between one of the servomotors of the first
plurality and the input of the respective amplifier for equalizing
the speed of the motors of said first plurality, and
a second plurality of synchronizers with the individual
synchronizers connected between one of the servomotors of the
second plurality and the input of the respective amplifier for
equalizing the speed of the motors of said second plurality.
5. A multiplex actuator for producing a positioning control signal
as set forth in claim 1 wherein said converting means includes a
feedback transducer producing feedback signals individually applied
to the amplifier for one of the servomotors of the first and second
motor pluralities.
6. A multiplex actuator for producing a positioning control signal
as set forth in claim 4 wherein said first plurality of
synchronizers includes a first plurality of tachometers
individually responsive to the output of one of the servomotors of
the first plurality and generating a velocity feedback signal
applied to the respective amplifier, and
said second plurality of synchronizers includes a second plurality
of tachometers individually responsive to the output of one of the
servomotors of the second plurality and generating a velocity
feedback signal applied to the respective amplifier therefor.
7. A multiplex actuator for positioning aircraft controls in
accordance with generated control signals, comprising:
a first servomotor pair with each motor responsive to a separate
generated signal,
a first velocity coupling means having inputs individually
connected to the servomotors of said first pair for coupling said
servomotors together and producing a single rotary output
thereof,
a second servomotor pair with each motor responsive to one of the
generated signals not connected to said first servomotor pair,
second velocity coupling means with inputs individually coupled to
the servomotors of said second motor pair for coupling said motors
together to produce a single rotary output therefrom,
third velocity coupling means having one input connected to the
rotary output of said first coupling means and a second input
connected to the rotary output of said second coupling means, said
third velocity coupling means developing a single rotary output
from said two inputs,
a first pair of synchronizers with the individual synchronizers
connected to one of the servomotors of said first pair to modify
the separate generated signal to the individual motors for
equalizing the speed of said motors,
a second synchronizer pair with the individual synchronizers
connected to one of the servomotors of the second pair to modify
the generated signal connected to the individual motors for
equalizing the speed of the motors of said second motor pair,
and
means for converting the rotary output of said third velocity
coupling means into a control signal that varies in accordance with
the generated signal.
8. A multiplex actuator for positioning aircraft control as set
forth in claim 7 wherein said converting means includes a feedback
transducer producing four feedback signals each coupled to one of
the servomotors of the first and second servomotor pairs.
9. A multiplex actuator for positioning aircraft controls as set
forth in claim 7 wherein said first pair of synchronizers includes
a first pair of tachometers individually responsive to the output
of one of the servomotors of the first pair and generating a
velocity feedback signal for modifying the respective generated
signal, and
said second synchronizer pair includes a second pair of tachometers
individually responsive to the output of one of the servomotors of
the second pair and generating a velocity feedback signal applied
to the respective servomotor for modifying the generated
signal.
10. A multiplex actuator for positioning aircraft controls in
accordance with generated control signals, comprising:
a first servomotor pair with each motor responsive to a separate
generated signal,
a first amplifier pair with each individual amplifier having an
input connected to one of the generated signals and an output
connected to the respective servomotor of the first servomotor
pair,
first velocity coupling means having inputs connected to the
servomotors of said first pair for coupling said motors together to
produce a single rotary output,
a second servomotor pair with each motor responsive to one of the
generated signals not connected to said first servomotor pair,
a second amplifier pair with each individual amplifier having an
input connected to one of the generated signals and an output
connected to the respective servomotor of the second servomotor
pair,
second velocity coupling means having inputs connected to the
servomotors of said second pair for coupling said motors together
to produce a single rotary output,
third velocity coupling means having one input connected to the
rotary output of said first coupling means and a second input
connected to the rotary output of said second coupling means, said
third velocity coupling means developing a single rotary output
from the two inputs connected thereto,
a first tachometer pair individually responsive to the output of
one of the servomotors of the first pair and generating a velocity
feedback signal applied to one input of the respective
amplifiers,
a second tachometer pair individually responsive to the output of
one of the servomotors of the second pair and generating a velocity
feedback signal applied to the respective amplifier, and
means for converting the rotary output of said third velocity
coupling means into a control signal that varies in accordance with
the generated signal.
11. A multiplex actuator for positioning aircraft controls as set
forth in claim 10 including a first integrator pair with the
individual integrators connected between the output of one
tachometer of the first servomotor pair and the input of the
respective amplifier for equalizing the speed of the motors of said
first pair, and
a second integrator pair with the individual integrators connected
between the output of one tachometer of the second servomotor pair
and the input of the respective amplifier for equalizing the speed
of the motors of said second pair.
12. A multiplex actuator for positioning aircraft controls as set
forth in claim 11 wherein said velocity coupling means each
includes a differential gear set.
13. A multiplex actuator for positioning aircraft controls as set
forth in claim 12 wherein each of said differential gear sets
includes input bevel gears and a spider carrier having bevel gears
engaging said input gears, said spider carrier coupled to an output
shaft for producing the single rotary motion.
14. A multiplex actuator for positioning aircraft controls as set
forth in claim 13 wherein said converting means includes a
rotary-to-linear motion transducer coupled to a servo-valve having
an output coupled to a power ram.
15. A multiplex actuator for positioning aircraft controls as set
forth in claim 14 wherein said converting means further includes a
feedback transducer producing four position feedback signals
individually coupled to the amplifier for one of the servomotors of
the first and second pairs
16. A multiplex actuator for producing a positioning control signal
in accordance with generated control signals comprising:
a first plurality of servomotors with each motor responsive to a
separate generated signal and velocity coupled in a manner to
produce a single rotary output,
a second plurality of servomotors with each motor responsive to one
of the generated signals not connected to said first plurality of
servomotors and velocity coupled in a manner to produce a single
rotary output,
velocity coupling means having one input connected to the rotary
output of said first plurality of servomotors and a second input
connected to the rotary output of said second plurality of
servomotors, said velocity coupling means developing a single
rotary output from the two inputs connected thereto,
a first plurality of amplifiers with the individual amplifiers
thereof having an input connected to one of the generated signals
and an output connected to the respective servomotor of the first
motor plurality,
a second plurality of amplifiers with the individual amplifiers
thereof having an input connected to one of the generated signals
and an output connected to the respective servomotor of the second
motor plurality, and
means for converting the rotary output of said velocity coupling
means into a control positioning signal that varies in accordance
with the generated signals.
17. A multiplex actuator for producing a positioning control signal
as set forth in claim 16 wherein said converting means includes a
feedback transducer producing feedback signals individually applied
to the amplifier for one of the servomotors of the first and second
motor pluralities.
18. A multiplex actuator for producing a positioning control signal
as set forth in claim 16 including a first plurality of tachometers
individually responsive to the output of one of the servomotors of
the first plurality and generating a velocity feedback signal
applied to the respective amplifier, and
a second plurality of tachometers individually responsive to the
output of one of the servomotors of the second plurality and
generating a velocity feedback signal applied to the respective
amplifier therefor.
19. A multiplex actuator for producing a position control signal in
accordance with generated control signals comprising:
a first plurality of servomotors with each motor responsive to a
separate generated signal and velocity coupled to produce a single
rotary output,
at least one additional servomotor responsive to one of the
generated signals not connected to said first plurality of
servomotors and having a single rotary output,
velocity coupling means having one input connected to the rotary
output of said first plurality of servomotors and a second input
connected to the rotary output of said additional servomotors, said
velocity coupling means developing a single rotary output from the
two inputs connected thereto,
means for converting the rotary output of said velocity coupling
means into a control positioning signal that varies in accordance
with the generated signal,
a first plurality of synchronizers with the individual
synchronizers connected to one of the servomotors of said first
plurality to modify the separate generated signal to the individual
motors for equalizing the speed of said motors, and
at least one additional synchronizer connected to one of said
additional servomotors to modify the generated signal connected to
the individual motors for equalizing the speed thereof.
20. A multiplex actuator for producing a position control signal as
set forth in claim 19 wherein said converting means includes a
feedback transducer producing feedback signals individually applied
to the servomotors of said plurality and said additional
servomotors.
21. A multiplex actuator for developing a linear motion output in
accordance with generated control signals comprising:
a plurality of servomotors with each motor responsive to a separate
generated signal,
means for velocity coupling the output of each of said servomotors
to produce a single rotary output equal to the velocity sum of said
plurality of servomotors,
means for converting the rotary output of the velocity coupling
means into a linear motion output that varies in accordance with
the generated signal, and
a plurality of synchronizers with individual synchronizers
connected to one of the servomotors of said plurality to modify the
generated signal connected to the individual motors for equalizing
the speed of said servomotors.
22. A multiplex actuator for developing a linear motion output in
accordance with a generated control signal as set forth in claim 21
wherein said plurality of synchronizers includes a plurality of
tachometers individually responsive to the output of one of the
servomotors of the plurality of said servomotors and generating a
velocity feedback signal to modify the generated signal connected
to the individual motors.
23. A multiplex actuator for developing a linear motion output in
accordance with a generated control signal as set forth in claim 22
wherein said converting means includes a feedback transducer
producing feedback signals individually applied to the servomotors
of said plurality of servomotors.
Description
This invention relates to a multiplex actuator and more
particularly to a redundant channel, velocity summing, multiplex
actuator.
It was early realized that as aircraft increase in size and speed
that conventional cable and mechanical linkage control mechanisms
are inadequate and there is a need for electrical flight control
systems. There has, however, been some reluctance to accept the
electrical flight control system because it is thought that
mechanical systems are more reliable. To improve the reliability of
electrical control, a system of redundant parallel channels has
been implemented.
Heretofore, approaches for providing redundancy have typically
resulted in double control chains or channels in which a failure in
one channel hopefully would permit the other channels to carry on
the necessary command functions. Such a system, depending upon the
particular failure suffered, generally experienced at least
degradation of control when the failed channel must be "dragged" by
the operating channel or channels.
When redundant control channels are employed to improve the system
reliability the several channels must eventually terminate at a
single command that positions the control surface of the aircraft.
The several channels may be brought together at the single command
either in a "force summing" configuration or a "displacement
summing" configuration. In the force summing configuration, the
outputs of the several channels are connected to a common summing
point. The forces developed by each of the channels are summed at
this common point into a single force motion. Upon a failure of any
one of the several channels, the remaining channel will continue to
position the aircraft controls through the full operating range.
However, the remaining active channel must "drag" the failed
channel. One of the major disadvantages of the force summing system
is that a "jam" in any one of the several channels may result in a
catastrophic failure.
When the several channels of a redundant control system are
"displacement summed," the output of each channel is combined in a
series arrangement. Displacement summing (series summing) has the
advantage that the remaining active channels do not have to drag
the failed channel. In other words, the remaining operative
channels do not fight each other force wise, as they can in the
force summing configurations. In the conventional displacement
summing system, the several redundant channels are combined to
produce the total desired range of movement for the aircraft
control surface. Upon failure of one of these channels, some loss
of stroke of the master power drive results with the attendant loss
in the range of movement of the control surface.
An object of the present invention is to provide a multiplex
actuator in a redundant control system wherein the actuator has
full stroke output capabilities upon a failure of all but one of
the redundant channels. Another object of this invention to to
provide a multiplex actuator in a redundant control system wherein
the failure of one of the several channels does not produce a drag
on the remaining active channels. A further object of this
invention is to provide a multiplex actuator in a redundant control
system capable of delivering full force output upon a failure of
all but one of the several control channels. Still another object
of this invention is to provide a multiplex actuator in a redundant
control system capable of producing a full stroke output with all
but one of the several channels jammed in a fixed position. A still
further object of this invention is to provide a velocity summing
multiplex actuator in a redundant control system.
In accordance with this invention, a multiplex actuator for
positioning aircraft controls in accordance with generated control
signals includes a plurality of servomotors each responsive to a
separate generated signal. The servomotors are coupled together to
produce a single rotary output from several of the servomotors. The
single rotary output from each motor group is combined with the
single output of another motor group or with the output of another
of the several servomotors. Velocity couplers having inputs
connected to either a servomotor group, a servomotor and another
velocity coupler, or two other velocity couplers are employed to
develop the single rotary output from a plurality of inputs. The
output of the last velocity coupler in the chain is converted into
a control signal that varies in accordance with the generated
signals.
In accordance with a more specific embodiment of the invention, a
multiplex actuator for producing a position output in accordance
with generated control signals includes a first servomotor pair
with each motor responsive to a separate generated signal. A
velocity coupler having two inputs individually connected to one of
the servomotors of the first pair combines the motor outputs and
produces a single rotary output. A second servomotor pair with each
motor responsive to one of the generated signals not connected to
said first servomotor pair is similarly coupled together by means
of a velocity coupler having inputs individually coupled to one of
the servomotors of the second pair. The velocity coupler for the
second servomotor pair also produces a single rotary output. A
third velocity coupler having one input connected to the output of
the first velocity coupler and a second input connected to the
rotary output of the second velocity coupler develops a rotary
output related to the two inputs connected thereto. A position
control signal that varies in accordance with the pilot generated
signals is produced by converting the rotary output of the third
velocity coupler.
A more complete understanding of the invention and its advantages
will be apparent from the specification and claims and from the
accompanying drawings illustrative of the invention.
Referring to the drawings:
FIG. 1 is a schematic of a redundant control system including a
multiplex actuator having a linear output coupled to a servo-valve
for controlling a power ram connected to an aircraft control
surface;
FIG. 2 is a block diagram of a quadruplex input velocity summing
actuator producing a linear output for coupling to a
servo-valve;
FIG. 3 is a schematic of a quadruplex input velocity summing
actuator employing three differential gear sets to produce a single
rotary output;
FIG. 4 is a cross section of a multiplex actuator in accordance
with the present invention; and
FIG. 5 is a mechanical schematic of the full multiplex actuator of
FIG. 4.
Although the invention will be described with reference to a
quadruplex velocity summing actuator, it should be understood that
other degrees of multiplexing may be employed to produce a single
motion output in a velocity summing arrangement. Further, the
system to be described employs servomotor coupling in pairs by
means of a differential gear set. By employing other gearing
arrangements, the servomotors may be coupled together in other
configurations. It should be further understood that although the
output of the multiplex actuator described is in the form of a
linear displacement, the actuator may produce a rotary output as a
control signal.
Referring to FIG. 1, there is shown a multiplex actuator 10 having
four electrical signals applied to input terminals 11 through 14.
These control signals may be generated in a conventional manner by
a stick transducer that converts a mechanical input from a pilot's
control stick into electrical signals. The pilot's control input,
converted into electrical signals by the stick transducer, is
transmitted to the terminals 11 through 14 by a parallel
arrangement of wires which may be located at different paths in the
air frame to minimize the possibility of a disruption of all the
pilot generated control signals to the actuator 10. In addition to
pilot generated signals, the electrical signals on terminals 11
through 14 may be received from autopilot sensors, a stability
augmentation system, or from other systems, such as a navigation
control.
The multiplex actuator 10 produces a linear motion output on a
connecting rod 16; the linear motion varies in accordance with the
electrical control signals on the terminals 11 through 14 in a
manner to be described. Coupled to the output of the actuator 10 is
a dual tandem servo-valve 18 providing fluid pressure-flow signals
to a dual tandem power ram 20. The servo-valve 18 includes a
cylinder 22 having a spool valve 24 slidably disposed therein and
including interconnected lands 25 through 31. Conduits 32 and 34
interconnect the first section of the tandem valve 18 to a pressure
supply and reservoir (neither shown), respectively. Similarly,
conduits 36 and 38 connect the second section of the valve 18 to a
source of fluid pressure and a fluid reservoir (neither shown),
respectively. Conduits 40 and 42 interconnect the first section of
the valve 18 to the first section of the power ram 20 on opposite
sides of a piston 44. Conduits 46 and 48 similarly interconnect the
second section of the valve 18 to the second section of the power
ram 20 on opposite sides of a piston 50.
Pistons 44 and 50 of the power ram 20 are interconnected on a
piston rod 52 that has an external coupling to a link 54. Link 54
is intended to represent the mechanical linkage between a power ram
and one of the control surfaces 56 of an aircraft. The piston rod
52 is in the form of a hollow shaft and is positionable over a
linear voltage differential transformer 57 that generates four
separate but equal position feedback signals on lines 59 through
62. Feedback signals on the lines 59 through 62 are applied to the
multiplex actuator 10 to balance the pilot generated signals on the
terminals 11 through 14 to stop the motion of the control surface
56 at a new desired position.
Referring to FIG. 2, there is shown a quadruplex velocity summing
actuator wherein the electrical control signals are applied to the
terminals 11 through 14. At present, quadruplex actuators provide
the most favorable degree of redundancy for many actuator
applications, but any degree of redundancy may be used with the
velocity summing system of the present invention.
Referring to FIG. 2, the system consists of four sets and includes
electric servomotors 66 through 69, tachometers 71 through 74, gear
drives 75 through 78, and electronic circuitry, all combined to
develop a linear motion for driving the dual tandem servo-valve 18
to provide positioning signals to the power ram 20. Output shafts
of the motors 66 and 67, through the respective gear drives 75 and
76, are coupled to a differential 80 and the output shafts of the
motors 68 and 70, through the respective gear drives 77 and 78, are
fed into a differential 82. The single rotary motion output of the
differentials 80 and 82 are fed to a differential 84, the rotary
output of which is converted by a rotary-to-linear motion
transducer 86 into linear motion for driving the dual tandem
servo-valve 18 through the connecting rod 16. A four-channel linear
voltage differential transformer (LVDT) 58 is illustrated
responsive to movement of the servo-valve 18 through a linkage 88
that is intended to represent the internal feedback loop of the
actuator 10. The four-unit LVD transformer 57 is used to provide
electrical signals which are proportional to the position of the
connecting rod 16 for the internal follow up or inner feedback
loop. Typically, a four-unit LVDT is a cluster of four separate
transducers in a common housing. Thus, the actuator output is
measured directly to produce a position feedback signal and the
position of the control surface 56 is measured to produce system
feedback signals.
In operation, an electrical control signal at the terminal 11 is
applied to a summing amplifier 90 having an output for energizing
the servomotor 66. Tachometer 71 responds to the speed of the motor
66 and generates a velocity feedback signal applied to a
synchronizer circuit that includes an integrator 92 for first order
lag feedback and a feedback resistor 94 for velocity feedback. The
output of the synchronizer circuit is applied to a second input of
the summing amplifier 90. The tachometer 71 provides velocity
feedback to accomplish two functions. First, a velocity signal is
sent back to the summing amplifier 90 through the first order lag
(synchronizer) circuit in order to reduce steady state motor speeds
that is, the tachometer velocity signal provides channel
synchronization. The velocity feedback signal also permits use of a
higher loop gain than a system with no rate feedback. This higher
loop gain in turn enables better positioning accuracy and higher
closed loop frequency response (i.e., bandpass). The signal on the
input terminal 11 thus produces a rotary motion at the output of
the gear drive 75 at a desired velocity which continues until a
feedback signal from the LVDT 58 neutralizes the effect of the
input terminal signal. This is accomplished when the position of
the connecting rod 16 is at the command location.
An electrical command signal appearing at the terminal 12 is
applied to one input of a summing amplifier 96 having an output for
driving the servomotor 68. The tachometer 73 responds to the speed
of the motor 68 to produce a velocity feedback signal to a
synchronizer circuit consisting of an integrator 98 with a feedback
resistor 100. The output of the synchronizer circuit is applied to
a second input of the summing amplifier 96. This channel is similar
to the channel responding to the signal on the terminal 11. An
electrical control signal on the terminal 12 thus provides rotary
motion at the output of the gear drive 77 at a desired velocity
until the feedback signal from the LVDT 58 neutralizes the input
terminal signal, as explained.
An electrical control signal at the terminal 13 is applied to one
input of a summing amplifier 102 having an output for energizing
the servomotor 67. The tachometer 72 responds to the speed of the
servomotor 67 to produce a velocity feedback signal applied to a
synchronizer circuit consisting of an integrator 104 having a
feedback resistor 106. An output of the synchronizer circuit is
applied to a second input of the summing amplifier 102. Similarly,
an electrical control signal on the terminal 14 is applied to one
input of a summing amplifier 108 having an output for energizing
the servomotor 69. The tachometer 74 generates a velocity feedback
signal applied to a synchronizer circuit including an integrator
110 and a feedback resistor 112. The output of this synchronizer
circuit is connected to a second input of the summing amplifier
108. Those skilled in the art will recognize that synchronizers
other than tachometers and integrator circuits may be used in the
system of FIG. 2. For example, a total electronic synchronization
scheme may replace the tachometer-integrator circuit
illustrated.
A fourth input to each of the summing amplifiers 90, 96, 102 and
108 is the position feedback signal from the LVD transformer 57.
The summing amplifiers each produce an output signal related to the
inputs applied thereto.
Electrical control signals at the terminals 11 through 14 produce
rotary motion at the output of the gear drives 75 through 78,
respectively, at a desired velocity. Outputs of the gear drives 75
and 76 are combined in the differential 80 to produce a single
rotary motion at a velocity related to the inputs thereto. Outputs
of the gear drives 77 and 78 are combined in the differential 82 to
produce a single rotary motion output at a velocity related to the
two inputs thereto. The single rotary outputs of the differentials
80 and 82 are combined in the differential 84 which in turn
produces a rotary motion output at a velocity related to the pilot
generated signals at the terminals 11 through 14. An output of the
differential 84 is converted into linear motion in the transducer
86 to position the servo-valve 18, as explained. When the commanded
output position of the actuator output has been attained, the
feedback signals from the LVD transformer 58 neutralizes the
electrical commands at the terminals 11 through 14, and the motors
66 through 69 stop.
Referring to FIG. 3, there is shown a quadruplex velocity summing
actuator wherein gear sets are employed as differentials for
velocity coupling four channels into a single velocity output.
Output shafts from each of the gear drives 75 through 78 are
coupled to respective input bevel gears 114 through 117 of
differentials 80 and 82. In the differential 80, bevel gears 118
and 120 are rotatably mounted to a spider carrier 124 to combine
the output of the gear drives 75 and 76 and impart a rotary motion
to a gear 126. Similarly, in the differential 82, bevel gears 128
and 130 are rotatably supported on a spider carrier 132 to combine
the output of the gear drives 77 and 78 into a rotary motion
imparted to a gear 134. The gear 126 is coupled to an input bevel
gear 136 of the differential 84 by means of a shaft 138. A second
input bevel gear 140 of the differential 84 is connected to the
gear 134 by means of a shaft 142. Rotary motion imparted to the
gears 126 and 134 is combined in the differential 84 by means of
bevel gears 144 and 146 rotatably mounted to a spider carrier 148.
The spider carrier 148 is rotary output motion. This motion may be
converted into linear movement by a crank or jack-screw or other
such devices.
With an understanding of mechanical differential gear sets, it will
be evident that a jamming or locking or otherwise stopping rotation
of any one of the four channels will not interfere with the
operation of the remaining active channels or degrade the output
performance of the actuator by restricting the output stroke or
force. For example, referring to FIG. 3, assume the channel
containing the servomotor 66 has failed and the bevel gear 114 is
held in a fixed position. Operation of the servomotor 67 is not
impaired and the bevel gear 115 will rotate at a velocity
determined by the electrical control signal coupled to terminal 13.
The rotary motion of the bevel gear 115 is transferred by means of
the bevel gears 118 and 120 to the gear 124 and then to the gear
126. The velocity of the gear 126 will be summed with the velocity
of the gear 134 in the differential 84 as explained. Even though
one of the channels has failed, the motion of the output gear on
the spider carrier 148 will not be affected.
The motion of the output gear of the spider carrier 148 will
likewise not be affected by a failure of both servomotors coupled
to the differential 80. Upon the occurrence of such a failure, the
gear 126 will have a zero velocity and be held in a fixed position.
The gear 134, however, rotates at a velocity determined by the
servomotors 68 and 69, and this velocity is transferred to the
output gear of the planet carrier 148 by the differential 84.
This failure analysis can be further carried to a failure of three
of the four servomotors. Assume that only the servomotor 69 remains
operative, then the velocity of the bevel gear 117 will be
transferred to the gear 134 and in turn transferred to the output
gear of the planet carrier 148 through the differential 84.
By sensing a failure in any one of the four channels, a brake may
be applied to the output shaft of the affected gear drive or to the
servomotor, thereby holding the corresponding bevel gear in a fixed
position. This prevents the failed servomotor from being dragged by
the remaining operative motor of the affected motor pair. Where the
inertia of the servomotor, tachometer and gear drive combination is
sufficiently high, and no steady state output forces must be
maintained, no braking action is required to hold the bevel gear of
the failed channel in a fixed position.
Mechanical differentials, either with bevel gears as illustrated or
spur gears, provide a suitable system for summing the velocity
output of each of four independent control channels. In addition to
differential gear sets, other velocity summing devices may be
employed to combine the outputs of several servomotors into a
single rotary motion output at a velocity related to the servomotor
control signals. Where an even number of servomotors are employed
in a system, they may be velocity summed in pairs. Where an odd
number of redundant channels are employed, the sum of one
servomotor pair may be combined with the output of a single
servomotor.
Referring to FIG. 4, there is shown in cross section a quadruplex
velocity summing actuator. A servomotor, tachometer and brake unit
150 attaches to a housing 152 and has a gear cut shaft 154
extending through one end plate of the housing and engaging a spur
gear 156. The spur gear 156 is direct coupled to one of the input
bevel gears of a differential 158. A servomotor, tachometer and
brake unit 160 attaches to a bearing plate 162 that forms one end
of the housing 152. Unit 160 includes a gear cut shaft 164 engaging
a spur gear 166 that is direct coupled to a second input bevel gear
of the differential 158. A similar arrangement of two motor,
tachometer and brake units having gear cut shafts coupled to the
input bevel gears of a differential are included in the cutaway
half of the actuator not illustrated in FIG. 4.
Differential 158 includes two output bevel gears mounted on a shaft
168 as part of a spider carrier. The spider carrier is mounted to
rotate with a shaft 170 that carries an output spur gear 172. By
operation of the differential 158, the velocity of the shafts 154
and 164 is summed and appears as a single rotary motion imparted to
the output spur gear 172. This summing action is accomplished by
the interaction of the input and output bevel gears of the
differential 158.
Spur gear 172 engages a spur gear 174 and transfers rotary motion
thereto at a velocity equal to the sum of the velocities of the
shafts 154 and 164. Spur gear 174 is direct coupled to an input
bevel gear of a differential 176 that has a second input bevel gear
coupled to a spur gear 178. Gear 178 engages the output spur gear
corresponding to the spur gear 172 for transferring the velocity
sum of the two motor units not shown in FIG. 4 to the differential
176. Differential 176 also includes two output bevel gears
rotatably mounted on a shaft 180. Shaft 180 is part of a spider
carrier that rotates with a shaft 182 journaled in a bearing 184.
With the velocity sum of the two motor units not shown imparted to
the spur gear 178, and the velocity sum of the units 150 and 160
imparted to the spur gear 174, the output of the differential 176
equals the velocity sum of the four motor units.
This velocity summation appears as rotary motion at the shaft 182
which engages a lead screw 186 of a ball screw assembly. The lead
screw 186 is rotatably supported in the housing 152 by means of
bearings 188 and 190. In a conventional manner, a ball nut 192 is
fitted to the lead screw 186. The ball nut 192 is restrained from
rotation in the housing 152 by means of retaining pins 194 and 196
and is fixed to an extension shaft 198 that terminates in a rod end
200. The rod end 200 will be coupled to a servo-valve through
mechanical linkages, as illustrated by the rod 16 in FIG. 1
connected to the servo-valve 18, or to a load directly where the
power requirements are small. Thus, the operation of the lead screw
186 and the ball nut 192 functions to convert the rotary motion of
the shaft 182 into linear motion at the rod end 200. This then
comprises one form of the transducer 86 of FIG. 2. LVD transformers
(not shown) are located outside the housing 152 and connect to the
rod end 200 to sense and feedback the actuator output position
(such as illustrated in FIG. 2 except that the LVDT 58 is shown
connected to the servo-valve 18).
In case of a failure of the actuator of FIG. 4, a centering
assembly positions the rod end 200 to a neutral position. The
centering assembly includes a carriage 202 fastened to the
extension 198 by means of a nut 204. The carriage 202 moves with
the ball nut 192 during normal operation. Upon a failure of the
actuator, a spring 206, maintained in a housing 208 by means of
spring guides 210 and 212, forces the ball nut 192 to a center
position. To allow the spring 206 to the actuator output, at least
one brake must be released to allow back-driving the mechanism.
Energizing signals for the motor and brake portion of the units 150
and 160 and tachometer signals from these units are coupled to the
actuator by means of electrical connectors 214 and 216. Two
additional connectors (not shown) provide for connecting signals to
the units not shown; such an arrangement maintains four channel
independence. These connectors carry the electrical signals to and
from the amplifiers and synchronizer circuits of FIG. 2.
Referring to FIG. 5, there is shown a mechanical schematic of the
actuator of FIG. 4. The velocity of the output shafts of the
servomotor, tachometer and brake units 150 and 160 along with the
units 150a and 160a (not shown in FIG. 4) are summed by
differential gear sets 158, 176 and 158a, the latter not shown in
FIG. 4. The velocity sum of the four motor units appears as a
single rotary motion at the output shaft 182 of the differential
176. This rotary motion is converted into a linear motion by
operation of the lead screw 186 and the ball nut 192. In a typical
embodiment, there are 20 gear teeth on the output shaft of the
motor units 150, 160, 150a and 160a. These shafts engage spur gears
156, 166, 156a and 166a, respectively, having 180 teeth. The output
spur gear 172 of the differential 158 and the output spur gear 172a
of the differential 158a, along with the spur gears 174 and 178
have 119 gear teeth. In this typical embodiment, a 0.250 inch lead
screw 186 was coupled to the shaft 182. Using 10,000 RPM motor
units, the linear velocity of the rod end 200 for each motor unit
can be calculated as follows:
The total linear velocity of the rod end 200 would be equal to the
above figure times the number of motor units operating. Thus, even
if all the motor units but one jammed or became inoperative for any
reason, the rod end 200 is positionable over its full stroke, and
the actuator delivers the same force to position any device as if
all four channels were active and operating.
As previously explained, a multiplex actuator may include an odd
number of servomotors, the velocities of which are to be summed.
Assume that only three motor units were considered for the actuator
of FIG. 5. If units 150, 160 and 160a are to be velocity summed,
the units 150 and 160 are connected as illustrated. Unit 160a, on
the other hand, is connected directly to the spur gear 178 through
the output shaft. The velocity of this unit is then summed with the
velocity of the spur gear 172 of the differential 158. If more than
two motor pairs are to be velocity summed, additional differential
gear sets are required. The number of differential gear sets
required in a system is equal to one less than the number of
servomotor outputs to be summed. The end result in any case is a
single rotary output at the shaft 182.
While only one embodiment of the invention, together with
modifications thereof, has been described in detail herein and
shown in the accompanying drawings, it will be evident that various
further modifications are possible without departing from the scope
of the invention.
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