U.S. patent number 3,665,399 [Application Number 04/860,768] was granted by the patent office on 1972-05-23 for monitoring and display system for multi-stage compressor.
This patent grant is currently assigned to Worthington Corporation. Invention is credited to James Mott, Lawrence Schlimgen, Richard M. Zehr.
| United States Patent |
3,665,399 |
| Zehr , et al. |
May 23, 1972 |
MONITORING AND DISPLAY SYSTEM FOR MULTI-STAGE COMPRESSOR
Abstract
A system is disclosed for sequentially monitoring and displaying
the instantaneous value of a plurality of parameters associated
with a motor driven device such as a multi-stage compressor. In
addition to the basic functions of monitoring and displaying these
values, the system performs a multitude of other functions such as:
continuously comparing preselected ones of these parameters with
pre-established reference signals to determine if these various
parameters exceed predetermined safe limits; activating alarm
devices should the particular parameters chosen exceed their
pre-established limits; shutting down or otherwise controlling the
device being monitored should the selected parameters exceed their
predetermined levels so as to generate alarm signals; and storing
the values of other preselected parameters such that these values
can be subsequently displayed after the occurrence of an alarm
situation. The system can be operated in a "scan" mode whereby the
parameters are sequentially monitored, checked, and stored values
updated at a preselected rate. Alternatively, an operator can
select a particular station to be monitored in which case the
instantaneous value of that particular parameter will continuously
be displayed by the system. Regardless of whether the system is
operated in the "scan" or "hold" mode, the occurrence of an alarm
condition in any of the pre-established parameters will generate
appropriate command signals to shut down or otherwise control the
device being monitored; while at the same time, the value of the
parameter which generated the alarm signal will be displayed on the
apparatus.
|
Inventors: |
Zehr; Richard M. (Tonawanda,
NY), Mott; James (Buffalo, NY), Schlimgen; Lawrence
(Tonawanda, NY) |
|
Assignee: |
Worthington Corporation
(Harrison, NJ)
|
| Family
ID: |
25333977 |
| Appl.
No.: |
04/860,768 |
| Filed: |
September 24, 1969 |
| Current U.S.
Class: |
340/870.09;
340/518; 340/679; 340/501; 340/525; 340/870.11; 702/182;
700/80 |
| Current CPC
Class: |
G08B
26/006 (20130101) |
| Current International
Class: |
G08B
26/00 (20060101); H04q 009/00 (); G06f
011/00 () |
| Field of
Search: |
;340/413,415,152,151
;235/153,151,151.1 ;417/12,18,32,282,292 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Yusko; Donald J.
Claims
The embodiments of the invention in which an exclusive privilege or
property is claimed are defined as follows:
1. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
each of said signals produced by said plurality of transducers is
an analog voltage signal the magnitude of which represents the
instantaneous value of the respective parameter which said
transducer is monitoring;
wherein said display means includes analog to digital conversion
means for converting said analog voltage signal to a corresponding
digital signal as said analog signals are sequentially presented to
said display means;
wherein said display means first includes display bulb means
responsive to said digital signal for visibly displaying the
decimal value of said digital signal; and further including:
pulse generator means for producing a repetitive initiation pulse
which is applied to said analog-to-digital conversion means to
initiate the conversion process;
said A-D conversion means producing an end of conversion pulse each
time said conversion process is complete;
main buffer storage means intermediate said A-D conversion means
and said display bulb means for temporarily storing said digital
signal and impressing same on said display bulb means;
read pulse generating means for generating a repetitive read pulse
at a predetermined interval of time; and
enabling logic circuit means responsive to the simultaneous
occurrence of one of said read pulses and one of said end of
conversion pulses for enabling said main buffer storage means to
receive and store said digital signal from said A-D conversion
means.
2. The apparatus of claim 1 and further including auxiliary buffer
storage means intermediate said A-D conversion means and said
display bulb means for storing predetermined ones of said digital
signals until some predetermined subsequent time when it may be
desirable to display the value stored in said auxiliary buffer
storage means;
said enabling logic means being further responsive to said
sequencing means and the occurrance of one of said end of
conversion pulses for enabling said auxiliary buffer storage means
to receive said predetermined ones of said digital signals
corresponding to particular parameters the latest magnitudes of
which it is desired to retain for subsequent display.
3. The apparatus of claim 1 wherein during each conversion process
said A-D conversion means produces a predetermined number of groups
of digital signals representative of a decimal number have said
predetermined number of mathematical places; and
wherein said main buffer storage means includes a plurality of main
storage devices equal in number to said predetermined number of
groups and wherein said display bulb means includes a plurality of
display bulbs equal in number to at least one more than said
predetermined number of groups; and
wherein said enabling logic circuit means enables each of said
plurality of main storage devices to receive one of said plurality
of groups.
4. The apparatus of claim 3 and further including auxiliary buffer
storage means intermediate said A-D conversion means and said
display bulb means, said auxiliary buffer storage means comprising
a first plurality of auxiliary storage devices equal in number to
said predetermined number of groups;
said enabling logic means further responsive to said sequencing
means and the occurrance of one of said end of conversion pulses
for additionally enabling said first plurality of auxiliary storage
devices to respectively receive and store said predetermined number
of groups of digital signals when it is desired to retain and store
the latest magnitude of a preselected parameter for subsequent
display.
5. The apparatus of claim 4 wherein said auxiliary buffer storage
means includes a second plurality of auxiliary storage devices
equal in number to said predetermined number of groups;
said enabling logic means being further responsive to said
sequencing means and the occurrance of one of said end of
conversion pulses for additionally enabling said second plurality
of auxiliary storage devices to respectively receive and store said
predetermined number of groups of digital signals when it is
desired to retain and store the latest magnitude of a different
preselected parameter for subsequent display.
6. The apparatus of claim 4 wherein at least one of said parameters
customarily requires at least one more than said predetermined
number of mathematic places to represent its magnitude, and further
including display logic circuit means responsive to the monitoring
of said one of said parameters for transferring said groups of
digital signals representative of said one of said parameters from
said plurality of main storage devices to respective ones of a
first group of said display bulbs equal in number to said
predetermined number of mathematical places and for causing an
additional display bulb, less significant in terms of its
mathematical place with respect to said first group of said display
bulbs, to display a "0".
7. The apparatus of claim 6 wherein said display logic circuit
means will transfer groups of said digital signals from said
plurality of auxiliary storage devices to respective ones of said
first group of said display bulbs and will cause said additional
bulb to display a "0" when it is desired to display one of said
preselected parameters which have been stored in said auxiliary
storage devices and said preselected parameter requires at least
one more than said predetermined number of mathematic places to
represent its magnitude.
8. The apparatus of claim 6 wherein the group of digital signals
stored in the mathematically "least significant" main storage
device will be transferred to the two mathematically least
significant display bulbs; and
wherein said display logic circuit means provides an overpowering
"0" signal to the least significant of said two display bulbs when
one of said parameters which requires one more than said
predetermined number of places is being monitored.
9. The apparatus of claim 6 wherein others of said parameters
require only said predetermined number of mathematic places to
represent their magnitude; and
wherein said display logic circuit means transfer said groups of
digital signals from said main storage devices to respective ones
of a second group of said display bulbs equal in number to said
predetermined number of places and causes a mathematically more
significant one of said display tubes to display a blank.
10. The apparatus of claim 9 wherein said group of digital signals
stored in the mathematically "most significant" main storage device
will be transferred to the two mathematically most significant
display bulbs and wherein said display logic circuit means will
produce a overpowering "blanking" signal which will cause the most
significant of said two bulbs to display a "blank".
11. The apparatus of claim 9 wherein said display logic circuit
means will transfer groups of said digital signals from said
plurality of auxiliary storage devices to respective ones of said
second group of said display bulbs and will cause said
mathematically more significant one of said display tubes to
display a blank.
12. The apparatus of claim 3 wherein at least one of said
parameters customarily requires at least one more than said
predetermined number of mathematic places to represent its
magnitude, and further including display logic circuit means
responsive to the monitoring of said one of said parameters for
transferring said groups of digital signals representative of said
one of said parameters from said plurality of main storage devices
to respective ones of a first group of said display bulbs equal in
number to said predetermined number of mathematical places and for
causing an additional display bulb, less significant in terms of
its mathematical place with respect to said first group of said
display bulbs, to display a "0".
13. The apparatus of claim 12 wherein others of said parameters
require only said predetermined number of mathematic places to
represent their magnitude; and
wherein said display logic circuit means transfers said groups of
digital signals from said main storage devices to respective ones
of a second group of said display tubes equal in number to said
predetermined number of places and causes a mathematically more
significant one of said display tubes to display a blank.
14. The apparatus of claim 2 wherein said sequencing means
includes:
a plurality of output channels at least equal in number to said
plurality of transducers, each of said output channels
corresponding to one of said transducers; and
wherein said sequencing means further includes sequential
energizing means for sequentially energizing each of said output
channels; and
wherein said enabling logic means for enabling said auxiliary
buffer storage means is responsive to the occurrance of one of said
end of conversion pulses and to the energization of the output
channel of said sequencing means which corresponds to the
transducer which is monitoring the particular parameter the latest
magnitude of which it is desired to retain for subsequent
display.
15. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
a plurality of output channels at least equal in number to said
plurality of transducers, each of said output channels
corresponding to one of said transducers;
wherein said sequencing means further includes sequential
energizing means for sequentially energizing each of said output
channels;
said output channels including primary enabling means for enabling
its corresponding transducer to pass its respective signal to said
display means;
said enabling means of each of said channels being normally
de-energized and being energized only when its respective output
channel is energized by said sequential energizing means;
a first plurality of said transducers are monitoring a first
parameter and a second plurality of said transducers are nomitoring
a second parameter;
and further including additional enabling logic circuit means
responsive to the energization of any one of said output channels
which corresponds to a transducer in said first plurality of
transducers for permitting signals generated by any one of said
first plurality of transducer to pass to said display means;
and
said additional enabling logic circuit means being further
responsive to the energization of any one of said output channels
which corresponds to a transducer in said second plurality of
transducers for permitting signals generated by any one of said
second plurality of transducers to pass to said display means.
16. The apparatus of claim 15 wherein said additional enabling
logic circuit means includes:
a first normally de-energized coil having a normally open contact
pair interposed between said first plurality of transducers and
said display means;
a second normally de-energized coil having a normally open contact
pair interposed between said second plurality of transducers and
said display means; and
inverter means disposed before said second coil;
energization of any one of said output channels which corresponds
to a transducer in said first plurality of transducers causing the
energization of said first coil which closes its respective contact
pair to complete a circuit from said first plurality of transducers
to said display means;
non-energization of any one of said output channels which
corresponds to a transducer in said first plurality of transducers
causing said inverter means to energize said second coil which
thereby closes its respective contact pair to complete a circuit
from said second plurality of transducers to said display
means.
17. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal;
said plurality of transducers are monitoring various variable
parameters associated with the operation of a motor driven
device;
further including motor disabling circuit means responsive to the
occurrence of said first alarm signal for shutting down said
motor;
further including second comparator means responsive to the signals
produced by preselected ones of a second group of said transducers
and other preselected reference signals for providing additional
alarm signals when any one of said signals produced by said
preselected ones of said second groups of transducers exceeds its
corresponding other reference signals;
wherein said second group of transducers monitor various pressure
locations of a motor driven multi-stage compressor; and
wherein said second comparator means includes an air bank
comparator responsive to the signal produced by one of said second
group of transducers which monitors air banks pressure and to
adjustable minimum and maximum air banks pressure reference voltage
signals for producing an air banks control signal when the signal
produced by said air banks monitoring transducer falls below or
exceeds said minimum and maximum air banks pressure voltage
signals.
18. The apparatus of claim 17 wherein said motor driven device is a
multi-stage compressor.
19. The apparatus of claim 17 wherein said motor is in electrical
series with a pair of motor control contacts which are normally
maintained closed by the energization of a motor control coil;
said disabling circuit means causing the de-energization of said
motor control coil upon the reception of said first signal.
20. The apparatus of claim 19 wherein said motor control coil is in
electrical series with at least one semi-conductor controlled
rectifier, the control gate of which normally maintains said SCR
conducting, said control gate being in electrical series with a
pair of control gate contacts normally maintained closed by the
energization of a control gate contact coil;
said disabling circuit means causing the de-energization of said
control gate contact coil upon the reception of said first alarm
signal.
21. The apparatus of claim 20 and further including a source of AC
power for said apparatus, and wherein said motor control coil is in
electrical series with a second SCR which conducts current to said
motor control coil during the second half of an AC cycle;
the control gate of said second SCR normally maintaining said
second SCR conducting by being in electrical series with a second
pair of control gate contacts normally maintained closed by the
energization of said control gate contact coil.
22. The apparatus of claim 21 and further including rectifying
means responsive to said AC power source for producing a plurality
of preselected DC voltage levels utilized in said apparatus.
23. The apparatus of claim 21 and further including pulse generator
means for producing a repetitive "zero voltage" pulse at each
instant in time that said SCR's experience zero voltage
thereacross; and
said disabling circuit means includes gate means responsive to the
simultaneous application of said first alarm signal and one of said
"zero voltage" pulse for de-energizing said control gate contact
coil;
whereby the conduction state of said SCR's will be changed only
when they are experiencing zero voltage thereacross to thereby
reduce transients.
24. The apparatus of claim 18 wherein said first group of
transducers monitor a preselected group of temperatures associated
with preselected locations of said multi-stage compressor.
25. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal;
a plurality of output channels at least equal in number to said
plurality of transducers, each of said output channels
corresponding to one of said transducers;
wherein said sequencing means further includes sequential
energizing means for sequentially energizing each of said output
channels; and wherein each of said output channels includes primary
enabling means for enabling its corresponding transducer to pass
its respective signal to said display means;
said enabling means of each of said channels being normally
de-energized and being energized only when its respective output
channel is energized by said sequential energizing means;
wherein sais preselected reference voltages are established by a
plurality of adjustable potential sources;
further including circuit means for conveying the signals produced
by said preselected ones of said first group of transducers to said
first comparator means; and further including reference voltage
enabling means responsive to the energization of the output
channels corresponding to said preselected ones of said first group
of transducers for applying the corresponding reference voltage to
said first comparator means;
wherein each of said enabling means comprise a normally
de-energized primary coil having a normally open primary contact
pair in the circuit of its corresponding transducers;
energization of said coil, in response to energization of its
respective output channel by said sequential energizing means,
closing said normally open contact pair to allow said signal to
pass from said transducer, and wherein said reference voltage
enabling means comprises a plurality of auxiliary coils each being
in electrical parallel with the normally de-energized primary coil
of the primary enabling means of the output channels which
correspond to said preselected ones of said first group of
transducers, and each of said auxiliary coils having an associated
normally open auxiliary contact pair interposed between a
respective one of said adjustable potential sources and said first
comparator means;
energization of one of said output channels which corresponds to
one of said first group of preselected transducers energizing said
channel's primary coil and its aumiliary coil to
1. close the primary contact pair thereof to pass the signal
produced by the respective transducer to said display means and to
said first comparator means; and
2. to close the aumiliary contact pair thereof to pass the
corresponding preselected reference voltage to said first
comparator means.
26. The apparatus of claim 25 wherein each of said auxiliary coils
includes a second associated normally open contact pair which
normally prevents a gating pulse from being applied to a normally
inhibiting device which also receives said first alarm signal as an
input thereto;
energization of one of said auxiliary coils additionally causing
the closing of its respective second contact pair to permit a
gating pulse to be applied to said inhibiting device such that if a
first alarm signal is produced by said first comparator means, said
first alarm signal will be passed through said inhibiting
device.
27. The apparatus of claim 26 and further including reset means for
returning said normally inhibiting device to its blocking
condition.
28. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal;
second comparator means responsive to the signals produced by
preselected ones of a second group of said transducers and other
preselected reference signals for providing additional alarm
signals when any one of said signals produced by said preselected
ones of said second groups of transducers exceeds its corresponding
other reference signals;
wherein said second group of transducers monitor various pressure
locations of a motor driven multi-stage compressor;
wherein said second comparator means includes an oil pressure
comparator responsive to the signal produced by one of said second
group of transducers which monitors oil pressure and to an
adjustable oil pressure reference voltage signal for producing a
low oil pressure alarm signal when the signal produced by said oil
pressure monitoring transducer falls below said oil pressure
reference voltage signal;
a plurality of output channels at least equal in number to said
plurality of transducers, each of said output channels
corresponding to one of said transducers;
wherein said sequencing means further includes sequential
energizing means for sequentially energizing each of said output
channels;
wherein each of said output channels includes primary enabling
means for enabling its corresponding transducer to pass its
respective signal to said display means;
said enabling means of each of said channels being normally
de-energized and being energized only when its respective output
channel is energized by said sequential energizing means;
further including circuit means for conveying the oil pressure
signal produced by said oil pressure monitoring transducer to said
oil pressure comparator; and
further including a normally inhibiting device which prevents said
low oil pressure alarm signal from passing further into said
apparatus unless the output channel corresponding to said oil
pressure monitoring transducer has been energized.
29. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal;
second comparator means responsive to the signals produced by
preselected ones of a second group of said transducers and other
preselected reference signals for providing additional alarm
signals when any one of said signals produced by said preselected
ones of said second groups of transducers exceeds its corresponding
other reference signals;
said second group of transducers monitor various pressure locations
of a motor driven multi-stage compressor;
said second comparator means includes an oil pressure comparator
responsive to the signal produced by one of said second group of
transducers which monitors oil pressure and to an adjustable oil
pressure reference voltage signal for producing a low oil pressure
alarm signal when the signal produced by said oil pressure
monitoring transducer falls below said oil pressure reference
voltage signal;
motor disabling circuit means responsive to the occurrence of said
low oil pressure alarm signal for shutting down said motor; and
first adjustable delay means for preventing said low oil pressure
alarm signal from being passed to said motor disabling circuit
means until some predetermined time has elapsed after said motor is
restarted.
30. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal;
second comparator means responsive to the signals produced by
preselected ones of a second group of said transducers and other
preselected reference signals for providing additional alarm
signals when any one of said signals produced by said preselected
ones of said second groups of transducers exceeds its corresponding
other reference signals;
said second group of transducers monitor various pressure locations
of a motor driven multi-stage compressor; and
comparator means includes an air banks comparator responsive to the
signal produced by one of said second groups of transducers which
monitors air banks pressure and to adjustable minimum and maximum
air banks pressure reference voltage signals for producing an air
banks control signal when the signal produced by said air banks
monitoring transducer falls below or exceeds said minimum and
maximum air banks pressure voltage signals.
31. The apparatus of claim 30 wherein said adjustable minimum and
maximum air banks pressure reference voltage signals are
established by:
a first potentiometer which establishes the maximum voltage
signal;
a second potentiometer which, together with said first
potentiometer, establishes said minimum air banks pressure voltage
signal; and
circuit means for connecting said first and second potentiometers
in electrical parallel whenever the signal produced by said air
banks pressure monitoring transducer exceeds said maximum voltage
signal, and for disconnecting said second potentiometer from said
first potentiometer when the signal produced by said air banks
pressure monitoring transducer falls below said minimum voltage
signal.
32. The apparatus of claim 30 and further including compressor
disabling means responsive to said air banks alarm signal for
unloading said compressor.
33. The apparatus of claim 32 and further including motor and
compressor disabling means responsive to the existance of said air
banks alarm signal for a predetermined interval of time for
shutting down said motor and unloading said compressor.
34. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal;
second comparator means responsive to the signals produced by
preselected ones of a second group of said transducers and other
preselected reference signals for providing additional alarm
signals when any one of said signals produced by said preselected
ones of said second groups of transducers exceeds its corresponding
other reference signals;
said second group of transducers monitor various pressure locations
of a motor driven multi-stage compressor;
said second comparator means includes an oil pressure comparator
responsive to the signal produced by one of said second group of
transducers which monitors oil pressure and to an adjustable oil
pressure reference voltage signal for producing a low oil pressure
alarm signal when the signal produced by said oil pressure
monitoring transducer falls below said oil pressure reference
voltage signal; and
said second comparator means includes an air bank comparator
responsive to the signal produced by one of said second groups of
transducers which monitors air banks pressure and to adjustable
minimum and maximum air banks pressure reference voltage signals
for producing an air banks control signal when the signal produced
by said air banks monitoring transducer falls below or exceeds said
minimum and maximum air banks pressure voltage signals.
35. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal;
second comparator means responsive to the signals produced by
preselected ones of a second group of said transducers and other
preselected reference signals for providing additional alarm
signals when any one of said signals produced by said preselected
ones of said second groups of transducers exceeds its corresponding
other reference signals;
said second group of transducers monitor various pressure locations
of a motor driven multi-stage compressor; and
said second comparator means includes a first stage discharge
comparator responsive to the signal produced by one of said second
groups of transducers which monitors first stage discharge pressure
and to an adjustable first stage pressure reference voltage for
producing a first stage alarm signal when the signal produced by
said first stage discharge pressure monitoring transducer exceeds
said adjustable first stage pressure reference voltage.
36. The apparatus of claim 34 wherein said second comparator means
includes a first stage discharge comparator responsive to the
signal produced by one of said second group of transducers which
monitors first stage discharge pressure and to an adjustable first
stage pressure reference voltage for producing a first stage alarm
signal when the signal produced by said first stage discharge
pressure monitoring transducer exceeds said adjustable first stage
pressure reference voltage.
37. The apparatus of claim 35 and further including motor and
compressor disabling means responsive to the existance of said
first stage discharge alarm signal for preventing operation of said
motor during a start up operation.
38. The apparatus of claim 37 wherein said second comparator means
includes an oil pressure comparator responsive to the signal
produced by one of said second group of transducers which monitors
oil pressure and to an adjustable oil pressure reference voltage
signal for producing a low oil pressure alarm signal when the
signal produced by said oil pressure monitoring transducer falls
below said oil pressure reference voltage signal;
and further including motor disabling circuit means responsive to
the occurrence of said low oil pressure alarm signal for shutting
down said motor;
and further including first adjustable delay means for preventing
said low oil pressure alarm signal from being passed to said motor
disabling circuit means until some predetermined time has elasped
after said motor is restarted; and
further including circuitry for activating said first adjustable
delay means once said motor is restarted after having been shut
down by said motor and compressor disabling means.
39. The apparatus of claim 35 and further including energizable
indicating means responsive to said first stage alarm signal for
providing a visable indication thereof.
40. The apparatus of claim 38 and further including circuit means
for activating said first adjustable delay means in the event said
motor is shut down by some means other than the activation of said
motor disabling means or said motor and compressor disabling means
and then restarted.
41. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
a plurality of output channels at least equal in number to said
plurality of transducers, each of said output channels
corresponding to one of said transducers;
wherein said sequencing means further includes sequential
energizing means for sequentially energizing each of said output
channels;
wherein each of said output channels including primary enabling
means for enabling its corresponding transducer to pass its
respective signal to said display means;
said enabling means of each of said channels being normally
de-energized and being energized only when its respective output
channel is energized by said sequential energizing means;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal; and
further including circuit means responsive to the occurrence of
said first alarm signal for stopping said sequential energizing
means at the output channel which corresponds to the transducer
whose output signal caused said first alarm signal.
42. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
a plurality of output channels at least equal in number to said
plurality of transducers, each of said output channels
corresponding to one of said transducers;
wherein said sequencing means further includes sequential
energizing means for sequentially energizing each of said output
channels;
each of said output channels including primary enabling means for
enabling its corresponding transducer to pass its respective signal
to said display means;
said enabling means of each of said channels being normally
de-energized and being energized only when its respective output
channel is energized by said sequential energizing means;
first means for sequentially maintaining each of said output
channels energized for a preselected length of time;
second means for sequentially energizing each of said output
channels within a period of time less than said preselected length
of time each time said first means maintains one of said channels;
and
selectable scan control timer means for varying the magnitude of
said preselected length of time.
43. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signals of the
magnitude of one of said variable parameters;
display means responsive to any one of said signal s for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
a plurality of output channels at least equal in number to said
plurality of transducers, each of said output channels
corresponding to one of said transducers;
wherein said sequencing means further includes sequential
energizing means for sequentially energizing each of said output
channels;
said output channels including primary enabling means for enabling
its corresponding transducer to pass its respective signal to said
display means;
said enabling means of each of said channels being normally
de-energized and being energized only when its respective output
channel is energized by said sequential energizing means;
first means for sequentially maintaining each of said output
channels energized for a preselected length of time;
second means for sequentially energizing each of said output
channels within a period of time less than said preselected length
of time each time said first means maintains one of said
channels;
each of said output channels includes an energizable indicator
associated therewith;
said indicator being energized when its respective output channel
is maintained energized by said first means; and
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and
corresponding reselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal whereby said preselected
ones of said first group of transducers will be compared to their
respective reference signals each time said second means
sequentially energized each of said output channels within said
period of time.
44. The apparatus of claim 43 and further including "discontinuous
scan" circuitry responsive to the occurrence of said first alarm
signal for preventing said second means from energizing any further
output channel than the one output channel which corresponds to the
transducer the magnitude of whose output signal caused said first
alarm signal.
45. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
a plurality of output channels at least equal in number to said
plurality of transducers, each of said output channels
corresponding to one of said transducers;
wherein said sequencing means further includes sequential
energizing means for sequentially energizing each of said output
channels;
each of said output channels including primary enabling means for
enabling its corresponding transducer to pass its respective signal
to said display means;
said enabling means of each of said channels being normally
de-energized and being energized only when its respective output
channel is energized by said sequential energizing means;
first means for sequentially maintaining each of said output
channels energized for a preselected length of time;
second means for sequentially energizing each of said output
channels within a period of time less than said preselected length
of time each time said first means maintains one of said
channels;
a channel position counter which sequentially produces a higher
numbered channel signal each time said channel position counter is
pulsed by a channel position advance pulse which occurs once every
preselected length of time; said second means includes a second
counter for sequentially producing a higher numbered channel
selection signal at a rate greater than the production of said
channel clock position pulses; and
further including coincidence comparator means for stopping said
second counter whenever the numbered channel selection signal
produced by said second counter equals the channel signal produced
by said position counter.
46. The apparatus of claim 45 wherein each of said signals produced
by said plurality of transducers is an analog voltage signal the
magnitude of which represents the instantaneous value of the
respective parameter which said transducer is monitoring;
wherein said display means includes analog to digital conversion
means for converting said analog voltage signal to a corresponding
digital signal as said analog signals are sequentially presented to
said display means;
wherein said display means first includes display bulb means
responsive to said digital signal for visably displaying the
decimal value of said digital signal;
and further including pulse generator means for producing a
repetitive initiation pulse which is applied to said
analog-to-digital conversion means to initiate the conversion
process;
said A-D conversion means producing an end of conversion pulse each
time said conversion process is complete;
and further including main buffer storage means intermediate said
A-D conversion means and said display bulb means for temporarily
storing said digital signal and impressing same on said display
bulb means;
read pulse generating means for generating a repetitive read pulse
at a predetermined interval of time; and
enabling logic circuit means responsive to the simultaneous
occurrance of one of said read pulses and one of said end of
conversion pulses for enabling said main buffer storage means to
receive and store said digital signal from said A-D conversion
means;
said read pulse generator means comprising said coincidence
comparator means and said read pulse comprising a coincidence
signal produced by said coincidence comparator means when said
numbered channel selection signal equals the channel signal
produced by said position counter.
47. The apparatus of claim 46 and further including first
comparator means responsive to the signals produced by preselected
ones of a first group of said transducers and to corresponding
preselected reference signals for providing a first alarm signal
when any one of said signals produced by said preselected ones of
said first group of transducers exceeds its corresponding
preselected reference signal;
and further including "discontinuous scan" circuitry responsive to
the occurrence of said first alarm signal for preventing said
second means from energizing any further output channel than the
one output channel which corresponds to the transducer the
magnitude of whose output signal caused said first alarm
signal;
and further including auxiliary read pulse generating means
responsive to the occurrence of said first alarm signal for
producing an auxiliary read pulse which, together with one of said
end of conversion pulses, enables said enabling logic circuit means
such that said main buffer storage means will receive and store the
digital signal from said A-D conversion means which corresponds to
the signal with which brought about said first alarm signal.
48. The apparatus of claim 47 and further including alarm
indicating means responsive to the occurrence of first alarm signal
for providing an observable indication of the occurrence of said
first alarm signal.
49. The apparatus of claim 47 wherein said plurality of transducers
are monitoring various variable parameters associated with the
operation of a motor driven device; and
further including motor disabling circuit means responsive to the
occurrance of said first alarm signal for shutting down said
motor.
50. The apparatus of claim 49 and further including means to
prevent the operation of said motor disabling circuit means should
an operator desire to operate said motor even upon the occurrence
of said first alarm signal.
51. The apparatus of claim 74 wherein each of said signals produced
by said plurality of transducers is an analog voltage signal the
magnitude of which represents the instantaneous value of the
respective parameter which said transducer is monitoring;
wherein said display means includes analog to digital conversion
means for converting said analog voltage signal to a corresponding
digital signal as said analog signals are sequentially presented to
said display means;
wherein said display means first includes display bulb means
responsive to said digital signal for visibly displaying the
decimal value of said digital signal;
and further including pulse generator means for producing a
repetitive initiation pulse which is applied to said
analog-to-digital conversion means to initiate the conversion
process;
said A-D conversion means producing an end of conversion pulse each
time said conversion process is complete;
and further including main buffer storage means intermediate said
A-D conversion means and said display bulb means for temporarily
storing said digital signal and impressing same on said display
bulb means;
read pulse generating means for generating a repetitive read pulse
at a predetermined interval of time; and
enabling logic circuit means responsive to the simultaneous
occurrence of one of said read pulses and one of said end of
conversion pulses for enabling said main buffer storage means to
receive and store said digital signal from said A-D conversion
means;
said read pulse generator means comprising said coincidence
comparator means and said read pulse comprising a coincidence
signal produced by said coincidence comparator means when said
numbered channel selection signal equals the channel signal
produced by said position counter;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal;
and further including "discontinuous scan" circuitry responsive to
the occurrence of said first alarm signal for preventing said
second means from energizing any further output channel than the
one output channel which corresponds to the transducer the
magnitude of whose output signal caused said first alarm
signal;
and further including auxiliary read pulse generating means
responsive to the occurrence of said first alarm signal for
producing an auxiliary read pulse which together with one of said
end of conversion pulses enables said enabling logic circuit means
such that said main buffer storage means will receive and store the
digital signal from said A-D conversion means which corresponds to
the signal with which brought about said first alarm signal;
reset means for removing said first alarm signal and for disabling
said "discontinue scan" circuitry whereby said second means can
continue to energize said output channels, said reset means
removing said first alarm signal and disabling said "discontinue
scan" circuitry regardless of whether the condition which causes
said alarm has subsided or not;
whereby all of said output channels will be scanned once again
before the occurrence of a subsequent first alarm signal will
activate said "discontinue scan" circuitry.
52. Apparatus for monitoring and displaying the magnitude of a
plurality of variable parameters, said apparatus comprising:
a plurality of transducers each producing a signal representative
of the magnitude of one of said variable parameters;
display means responsive to any one of said signals for displaying
the magnitude of the respective parameter which said signal
represents;
sequencing means for sequentially presenting each of said signals
to said display means;
a plurality of output channels at least equal in number to said
plurality of transducers, each of said output channels
corresponding to one of said transducers;
wherein said sequencing means further includes sequential
energizing means for sequentially energizing each of said output
channels;
each of said output channels including primary enabling means for
enabling its corresponding transducer to pass its respective signal
to said display means;
said enabling means of each of said channels being normally
de-energized and being energized only when its respective output
channel is energized by said sequential energizing means;
holding circuitry means for energizing any selected one of said
output channels;
said hold circuitry means includes a selector switch for each of
said output channels, activation of a specified selector switch
initiating the energization of the corresponding output
channel;
a pulse generator responsive to the activation of said specified
selector switch for producing a scan-to-hold pulse;
wherein said sequential energizing means includes:
first means for sequentially maintaining one of said output
channels energized for a preselected length of time;
second means for sequentially energizing each of said output
channels within a period of time less than said preselected length
of time each time said first means energizes one of said
channels;
wherein each of said signals produced by said plurality of
transducers is an analog voltage signal the magnitude of which
represents the instantaneous value of the respective parameter
which transducer is monitoring;
wherein said display means includes analog to digital conversion
means for converting said analog voltage signal to a corresponding
digital signal as said analog signals are sequentially presented to
said display means;
wherein said display means first includes display bulb means
responsive to said digital signal for visibly displaying the
decimal value of said digital signal;
and further including pulse generator means for producing a
repetitive initiation pulse which is applied to said
analog-to-digital conversion means to initiate the conversion
process;
said A-D conversion means producing an end of conversion pulse each
time said conversion process is complete;
and further including main buffer storage means intermediate said
A-D conversion means and said display bulb means for temporarily
storing said digital signal and impressing same on said display
bulb means;
read pulse generating means for generating a repetitive read pulse
at a predetermined interval of time;
enabling logic circuit means responsive to the simultaneous
occurrence of one of said read pulses and one of said end of
conversion pulses for enabling said main buffer storage means to
receive and store said digital signal from said A-D conversion
means;
said read pulse generator means comprising said coincidence
comparator means and said read pulse comprising coincidence signal
produced by said coincidence comparator means when said numbered
channel selection signal equals the channel signal produced by said
first counter;
said scan-to-hold pulse being applied to said first and second
counters to reset them to one;
said scan-to-hold pulse being further applied to scan-to-hold flip
flop circuitry to apply advance pulses to said first and second
counters simultaneously until said specified output channel is
energized;
first comparator means responsive to the signals produced by
preselected ones of a first group of said transducers and to
corresponding preselected reference signals for providing a first
alarm signal when any one of said signals produced by said
preselected ones of said first group of transducers exceeds its
corresponding preselected reference signal; and
further including disabling means responsive to the occurrence of
said first alarm signal for preventing said advance pulses from
being applied to said first and second counters once a channel
which corresponds to a transducer the output of which caused said
first alarm signal, has been energized.
53. The apparatus of claim 52 wherein each of said signals produced
by said plurality of transducers is an analog voltage signal the
magnitude of which represents the instantaneous value of the
respective parameter which said transducer is monitoring;
wherein said display means includes analog to digital conversion
means for converting said analog voltage signal to a corresponding
digital signal as said analog signals are sequentially presented to
said display means; and
wherein said display means includes display bulb means responsive
to said digital signal for visably displaying the decimal value of
said digital signal;
and further including pulse generator means for producing a
repetitive initiation pulse which is applied to said
analog-to-digital conversion means to initiate the conversion
process;
said A-D conversion means producing an end of conversion pulse each
time said conversion process is complete; and further
including:
main buffer storage means intermediate said A-D conversion means
and said display bulb means for temporarily storing said digital
signal and impressing same on said display bulb means;
read pulse generating means for generating a repetitive read pulse
at a predetermined interval of time;
enabling logic circuit means responsive to the simultaneous
occurrance of one of said read pulses and one of said end of
conversion pulses for enabling said main buffer storage means to
receive and store said digital signal from said A-D conversion
means;
and further including additional read pulse generating means for
producing a read pulse in the event said disabling means is
energized.
Description
BACKGROUND OF THE INVENTION
This invention relates to monitoring and display apparatus and more
particularly to a system which not only monitors and displays the
value of a plurality of parameters associated with a particular
device, but also relates to such a system which can perform a
multitude of other functions related to the satisfactory
performance of the particular device being monitored.
Monitoring and display problems are becoming increasingly more
complex as the speed of operation and complexity of the device
being monitored increases. For instance, in a multi-stage
compressor for which the system of the instant invention was
specifically designed, there are some 25 check points which must be
continuously monitored to determine if the compressor is
functioning properly. Should the parameters being monitored at
preselected ones of these check points exceed predetermined safe
limits, specific steps must be taken to either relieve the
condition which caused the "alarm" situation or shut down the
compressor completely.
One display system in common usage on such multi-stage compressors
comprises nothing more than a plurality of dials responsive to
appropriate transducers which sense temperature and pressure. This
system requires the presence of one or more operators to
continuously read these dials; compare their instantaneous
indication with preestablished limits; and take necessary
corrective steps should any one of the various temperatures or
pressures exceed pre-established safe limits therefore. Obviously,
such a system is highly unsatisfactory since there is room for
human error in taking the readings, making the necessary
comparisons and taking appropriate corrective measures in response
thereto. Furthermore, such a system, which depends on human
response, is dangerously slow in view of the tremendously high
temperatures and pressures which can quickly build up within a
device such as a multi-stage compressor.
Accordingly, in recent years there has been great emphasis on the
development of multi-function systems which can quickly and
accurately display the instantaneous magnitude of a plurality of
parameters associated with a particular device being monitored and
which system can automatically take necessary corrective steps in
the event preselected ones of such parameters exceed predetermined
safe limits.
SUMMARY OF THE INVENTION
The instant invention is in fact the result of a concentrated
effort to improve monitoring and display systems utilized in
conjunction with multi-stage compressors. To that end, the
monitoring and display system of the instant invention was
specifically designed to display 25 pressure and temperature check
points which are crucial to the continuous operation of such a
compressor. Additionally, various control functions built into the
system of the instant invention are particularly tailored to shut
down a compressor; relieve the air bank thereof etc., in response
to predetermined alarm situations. Similarly, other functions built
into the monitoring and display system of the instant invention
were designed with a multi-stage compressor in mind and accordingly
will be described in that context. However, it is to be understood
that the instant invention is, in its broadest sense, directed to a
system which can monitor and display the instantaneous value of a
plurality of parameters associated with the operation of any
desired device and additionally, is directed to such a system which
has multi-function capabilities useful in conjunction with whatever
particular device is being monitored. In a narrower sense, the
instant invention relates to a monitoring and display system which
has particularly advantageous characteristics when considered in
conjunction with, and in the context of, the multi-stage compressor
for which it was designed.
Broadly speaking, the monitoring and display system of the instant
invention comprises a number of sub-systems which co-act with one
another to perform a multitude of functions. For example, there is
a sensing sub-system which includes a plurality of transducers each
of which produces a signal representative of the magnitude of the
parameter being monitored by that transducer. There is a display
sub-system responsive to the signals produced by the sensing
sub-system which display system produces an accurate decimal
readout of the magnitude of the various parameters monitored by the
transducers. Additionally, there is a sequencing sub-system for
sequentially selecting each of the transducers of the sensing
sub-system whereby the display sub-system will sequentially display
the magnitude of each of the parameters as corresponding
transducers are sequentially energized. Thus, in accordance with a
first aspect of the instant invention, a plurality of parameters
are continuously and sequentially monitored with the magnitude of
each of these parameters being accurately displayed in sequence at
one central readout location.
As a further feature of the instant invention, the aforementioned
sequencing sub-system may be operated in either a "scan" mode (in
which each of the aforementioned transducers are sequentially
selected ) or in a "hold mode" in which a particular one of the
stations being monitored remains selected such that the magnitude
of its respective parameter is continuously displayed.
Additionally, means are provided to operate in the scan mode at
either a "slow" or "fast" scan. Finally, the sequencing sub-system
includes a plurality of energizable light indicators each of which
carries appropriate indicia and corresponds to one of the stations
being monitored. In this manner, when a particular station is being
monitored, such that the magnitude of the parameter detected is
displayed on the readout section of the system, the appropriate
indicator will be energized to provide a visual indication of which
station is being monitored and displayed at that particular
instant.
As a further feature of the invention, there is provided a
"compare" sub-system in which the magnitude of preselected ones of
the monitored parameters are continuously compared to
pre-established "safe" reference values. Should a monitored
parameter exceed its predetermined level, an alarm signal is
produced to energize an alarm indicator on the monitor and display
panel and/or to simultaneously initiate corrective steps which take
place in the control sub-system about to be described.
The control system is, as noted above, responsive to the generation
of alarm signals and has as its function the responsibility for
quickly and automatically taking appropriate corrective or "shut
down" measures when such alarm signals have been generated.
Thus, in the monitoring and display system of the instant invention
which was designed in accordance with the requirements of a
multi-stage compressor, the comparator sub-system generates alarm
signals in three special circumstances. First, should a particular
group of temperature check points exceed pre-established magnitudes
or should the oil pressure of the system fall below a predetermined
safe magnitude; a first alarm signal is generated and the control
system, responsive thereto, will permanently shut down the motor of
the system which can not be reactivated again without manual
assistance. The comparator sub-system will generate a second alarm
signal should the air banks pressure of the compressor exceed a
predetermined maximum level. Should the second alarm signal be
generated, the control sub-system will de-energize the compressor's
unloader control valve thereby allowing the compressor to operate
in the unload condition. Furthermore, should the air banks pressure
fail to fall below the pre-established maximum level within 10
minutes, the control system will then shut down the compressor
motor until the air banks pressure returns to an acceptable value.
Should the air banks pressure fall below a pre-established minimum
level, the unloader control valve will be energized to allow the
compressor to operate in the loaded mode to build up pressure. The
end result is that the air banks pressure will oscillate within a
given range established by the pre-established maximum and minimum
values. Finally, should an especially critical "first stage
discharge pressure" exceed a predetermined limit during any start
up operation, a third alarm signal is generated in the comparator
circuit, and in response thereto, the control sub system will
prevent the compressor's motor from starting and prevent the
unloader control valve from closing.
Thus, in another aspect of the instant invention, the comparator
and control sub systems cooperate to (1) indicate the occurrence of
pre-established alarm situations and to (2) take necessary
corrective steps to alleviate the condition which caused the
alarm.
As a further feature of the instant invention, appropriate sub
systems and circuits are provided to instantaneously display the
value of the particular parameter which generated an alarm
condition even if another station is being displayed when the alarm
occurs. Thus, regardless of whether the system is operating in a
"scan" mode or is holding at a particular channel, when an alarm
occurs, the readout system will automatically shift and display the
magnitude of the parameter which caused the alarm situation and
simultaneously the indicator for that particular channel will be
energized to indicate which channel caused the alarm and is being
displayed at that moment.
As a further feature of the instant invention, a memory sub system
is provided which will continually update and retain the value of
preselected ones of the parameters being monitored. Thus hours,
days, or even months after a particular alarm has caused the shut
down of the compressor (or any other device being monitored), an
operator can return, depress the switches corresponding to the
pre-established memory channels, and visually observe on the
display the value of those particular parameters immediately prior
to the instant of alarm. It will be appreciated that such
after-gathered information frequently provides insight into the
reason for the failure.
From the above, it will be seen that it is an object of the instant
invention to provide a system for monitoring and displaying the
instantaneous magnitude of a plurality of parameters associated
with the continuous safe operation of a particular device.
Another object of the instant invention is to provide such a system
which can sequencially monitor and display the value of the
aforementioned parameters.
Another object of the instant invention is to provide such a system
which includes means for continuously monitoring and displaying the
magnitude of a selected parameter associated with a monitored
device.
Yet another object of the instant invention is to provide such a
system which, in addition to monitoring and displaying a plurality
of parameters, also performs a plurality of other useful
functions.
Another object of the instant invention is to provide such a
monitoring-display system which continuously compares a plurality
of monitored parameters with pre-established magnitudes and
generates alarm signals should safe limits be exceeded.
Yet another object of the instant invention is to provide such a
monitoring and display system which includes a control system
responsive to the generation of such alarm signals corrective
actions to alleviate situations which have caused alarm
situations.
Another object of the instant invention is to provide such a
monitoring display system which will immediately display the
magnitude of a parameter which has caused an alarm situation.
Yet another object of the instant invention is to provide such a
system which includes a memory sub system for retaining the value
of preselected parameters for subsequent display after an alarm
situation.
Another object of the instant invention is to provide such a
monitoring and display system which has especially advantageous
characteristics when operating in conjunction with and in a context
of a multi-stage compressor .
These and other objects of the instant invention will be had by
referring to the following description and drawings in which:
FIG. 1 is a front view of a display panel of a monitoring system
constructed in accordance with the teachings of the instant
invention;
FIG. 2 is a schematic block diagram of the monitoring and display
apparatus of the instant invention;
FIG. 3 is a layout illustrating the manner in which the remaining
FIGS. 4A through 13D may be positioned to correspond to the block
diagram of FIG. 2; and
FIGS. 4A through 13D are schematic circuit diagrams illustrating in
detail, the apparatus of the instant invention.
DISPLAY PANEL
Turning to FIG. 1, there is shown the front face 10 of a monitoring
and display system 12 constructed in accordance with the instant
invention. As mentioned previously, the system of the instant
invention was specifically designed in conjunction with a
five-stage motor driven compressor and therefore, the following
description will present the operation of the invention in the
specific environment of such a compressor. However, it is to be
understood that the instant invention is not to be limited to such
environment, but insteat has application in any system where it is
desired to monitor, display, and/or control a particular
device.
For the purpose of understanding the invention, it is sufficient to
describe a motor driven multi-stage compressor as comprising two or
more compression cylinders acting in series, with the first stage
taking its suction from the atmosphere or other source and
discharging at a higher pressure; the second stage taking its
suction from the discharge of a first stage and compressing to a
still higher pressure; and so on. It is the compressed air which is
exhausted from the last stage which is received and stored by the
air banks of the compressor system. Conventionally water cooling is
used in the compressor (around the compression cylinder head and
also between compression stages) to maintain the temperatures
involved as low as possible.
With this background in compressors, it will be seen that the front
surface 10 of the monitoring display apparatus 12 includes at its
upper extremity a display readout section 14 comprising four
conventional seven bar display bulbs, 16, 18, 20 and 22
respectively. As will be explained in greater detail, this display
section 14 presents an accurate, visual readout of the magnitude of
a particular parameter being monitored by the system 12.
Located substantially in the middle of the face 10 is a first group
of push-button 26, 24 (with individual lights therebeneath) which
as indicated at 25, correspond to a plurality of pressure locations
around the compressor which are being monitored. The second
push-button 30 corresponds to a station wherein the discharge
pressure at the second stage of the multi-stage compressor is being
monitored. Similarly, the push buttons 32 through 48 bear
identifying indicia and correspond to other stations in the
multi-stage compressor where it is desirable to take a measurement
of pressure.
Beneath the first group of push-button 24 is a second group 50 of
push-button switches (with individual lights therebeneath) each one
of which corresponds to a particular location around the
multi-stage compressor at which a temperature reading is to be
taken. Thus, the push-button 52 corresponds to the suction or input
station of the first stage of the multi-stage compressor at which a
temperature reading is desirable. Similarly, the push-button 54
corresponds to the suction or input station to the second stage of
the multi-stage compressor where a temperature reading is
desirable. In kile manner, the push-buttons 56 through 78
correspond to various stations throughout the multi-stage
compressor at which it is desirable to sense temperature.
To the left of the first group of push-buttons 24 are slow and fast
"scan" push-buttons 80 and 82 (with lights therebeneath), the
functions of which may best be understood by considering at this
time the interrelationship of the push buttons of groups 24 and 50
and the display 14.
Assuming it is desirable to sequentially monitor and display the
pressures and temperatures at the various stations which have been
identified by the push-button numerals 28 through 48 and 52 through
78, the operator depresses either the slow scan push-button 80 or
the fast scan push-button 82 (depending upon the speed at which he
wishes to scan the stations). If he depresses the fast scan button
82, this button will light up to indicate rapid scan and the
following events occur. First the push button 28 will light up to
indicate that the pressure at the first stage discharge port of the
compressor was being monitored, while simultaneously the magnitude
of the pressure at the first stage discharge port would appear on
the display bulbs 16-22. Four seconds later, the light in the first
push button 28 will extinguish, and the light in the second
push-button 30 would become energized indicating that the pressure
at the second stage discharge port was now being monitored.
Simultaneously, the readout on the display 14 would change to the
magnitude of the pressure at second stage discharge port. This
process continues with each of the 25 stations being sequentially
monitored (at 4 second intervals) with the appropriate push-button
being lit to indicate the channel being displayed. Furthermore,
unless stopped, the cycling will continue indefinitely. If the
oeprator wishes to slow down the scan, he would depress the slow
scan button 80 which changes the scan interval to every 8 seconds
rather then every 4 seconds.
Rather than operating in the scan mode, the operator can depress
any one of the station push buttons, such that the system will
switch from the scan mode to the "Hold mode" with the station
corresponding to the depressed push button being continuously
monitored and displayed on the bulbs.
As additional zero test push button 84 is provided in the first
group of buttons 24 and, as will be further described, should
produce a zero reading on the display bulbs whenever that zero test
push button 84 is lit. Therefore, so long as a 0 continues to
reappear each time the push button 84 is lit in the scan cycle, the
operator knows that the system is functioning properly.
A "display test" push button 86 is provided beneath the scan push
buttons 80 and 82. When this button is depressed, it has the affect
of causing the display 14 to display 8888 which is the maximum
utilization of all seven bars in the display bulbs 16, 18, 20 and
22. Thus at any time, the operator can assure himself that the
bulbs of his display 14 are functioning properly.
On the right side of the display panel 10 is provided an "off/on
power" push button 88; an alarm reset push button 90; and first
discharge and air banks alarm push buttons 92 and 94 respectively,
the functions of which will be presented in greater detail. It is
sufficient at this point to note that the buttons 90, 92 and 94,
and the lights located therein, provide alarm capability in the
instant invention and indicate that preselected parameters have
exceeded pre-established limits.
OVERALL SYSTEM OPERATION
Turning to FIG. 2, there is shown in schematic block diagram form
the monitoring and display apparatus which was broadly designated
12 in FIG. 1. The system includes a sensing system 96 which,
broadly speaking, and as will be further described, includes a
plurality of transducers 100 each of which produces an electrical
analog signal representative of the particular parameter being
sensed by that transducer. As was suggested previously, these
transducers are located at the various points throughout the
multi-stage compressor at which it is desirable to monitor and
display parameters such as pressure and temperature.
A sequencing system 98 sequentially selects or enables the
individual transducers 100 such that every 4 or 8 seconds (assuming
operation in the scan mode) a different transducer will pass its
analog signal to an analog to digital converter 102. Should it be
desirable to operate in the "hold" mode, depression of the desired
push button on the panel 10 of FIG. 1 will direct the sequencing
system 98 to seek out the appropriate transducer 100 in a sensing
system 96 and continuously enable it to pass its signal to the
converter 102.
At appropriate intervals, transfer logic 104 transfers the digital
signals from the output of the A-to-D converter 102 to storage
system 106 from which the signals pass through gating logic 108 to
shifting logic 110 which directs the information to the appropriate
display bulbs in the display system 14. As will be further
described, the function of the shifting system 110 is to direct the
digital information into the bulbs 18, 20, and 22 should a three
place parameter be displayed (and blank out the first bulb 16) or
alternatively to direct the information to the three most
mathematically significant bulbs 16, 18 and 20 (and add a 0 to the
fourth bulb 22) should a four place parameter have to be
displayed.
At the same time that the output of a particular transducer was
being passed to the A-to-D converter 102, it might also be on its
way to a comparator system 112 where preselected signals from the
sensing system 96 (representative of preselected stations in the
compressor) are compared with predetermined safe limits. If these
safe limits are exceeded, alarm signals are generated on the output
lines broadly designated 14 of the comparator 112. These alarm
signals perform a number of functions such as energizing the lights
in the alarm buttons 90, 92 or 94 on the panel 10 of FIG. 1 to
indicate to an operator that an unsafe alarm condition exist.
Additionally, such alarm signals are passed on to a control system
116 which broadly speaking takes steps to shut down the compressor
and/or obviate the particular condition which caused the alarm.
Finally, as mentioned previously, the instant invention has memory
capabilities in that it will continuously store updated values of
preselected parameters which it might be useful to display at some
subsequent point after an alarm situation. Thus memory logic 118 of
FIG. 2 is provided to permit the information stored in auxiliary
buffer devices of storage system 106 to be transferred to the
display system when it is desired to display the retained
information.
SENSING SUB SYSTEM
As noted, the sensing system 96 includes a plurality of transducers
100 each of which produces an electrical analog signal
representative of the magnitude of the parameter being sensed by
the respective transducer. For the sake of clarity in the drawings,
only four such transducers have been illustrated in FIGS. 4A and
4B: namely, the temperature transducers 100.sub.52, 100.sub.54 and
100.sub.78 ; and the pressure transducer 100.sub.28. The sub
scripts 52, 54, 78 and 28 are intended to indicate that the
particular transducers identified in FIGS. 4A and 4B are located
about the multi-stage compressor at the various stations which have
been previously identified in FIG. 1 by a like numbered push
button. For example, the temperature transducer 100.sub.52 would be
located, according to the indicia on push button 52 of FIG. 1, at
the entrance or suction port of the first stage of the multi-stage
compressor to sense the temperature developed at that point.
Although not completely shown in FIGS. 4A and 4B, it will be
appreciated that the sensing system 96 utilized in the instant
invention would actually comprise 14 temperature transducers
corresponding in number 100.sub.52 through 100.sub.78 and 11
pressure transducers corresponding in number to 100.sub.28 through
100.sub.48. Furthermore, it should be apparent that a greater
number of transducers can be provided should it be desirable to
monitor more than the 25 stations considered critical in the
multi-stage compressor under consideration. Similarly, a less
sophisticated piece of equipment might require fewer transducers to
provide adequate monitoring functions. Also, parameters other than
temperature and pressure can be monitored using different types of
transducers available in the art.
Each of the temperature transducers 100.sub.52 through 100.sub.78
comprises a thermocouple preferably of the copper-constantan type,
and as such includes a hot junction 120 of these two metals. By
virtue of the common lines 122 and 124, all of the temperature
responsive thermocouples share a common reference junction 126
which is provided with conventional temperature compensation means
for correcting for changes in ambient temperature conditions. From
the point of view of operation of these transducers, it is
sufficient to note that each will produce an analog voltage the
magnitude of which will represent the particular temperature being
sensed at the hot junction 120 thereof.
Each of the pressure transducers 100.sub.28 through 100.sub.48 is
preferably of the strain gage type and as such includes a resistive
bridge 128 excited by the common 10-volt lines 130 and 132. As well
known in the art, the bridge 128 of such units will become
unbalanced to the extent of the pressure applied to one pressure
responsive resistor thereof and will generate an analog voltage
signal on the lines 134 and 136 which is representative of the
pressure sensed. The output lines 134 and 136 from each pressure
transducer are connected through normally open contacts such as
158.sub.28 to common lines 138 and 140.
In their preferred embodiment, each of the pressure transducers
100.sub.28 through 100.sub.48 includes an individual gain
adjustment means 142 in the form of a multi-turn minature
potentiometer provided with a selectively positionable tap whereby
the gain of the individual pressure transducers can be individually
adjusted. Similarly, each pressure transducer includes a zero
adjustment means 144 similarly in the form of a minature multi-turn
potentiometer provided with a positionable tap. The zero adjustment
means 144 is customarily used in the initial set up procedure by
applying zero pressure to the transducers 134 and 136 to generate a
zero signal on lines 134 and 136 which by definition represents a
zero pressure (atmospheric pressure). When this zero pressure is
applied, the tap of the multi-turn potentiometer 144 is then varied
until the display system 14 visually presents 0 on its bulbs.
Finally, each of the pressure transducers includes a filter network
146 the components of which are selected to filter variations
approximately 15 cycles per second and above which also happens to
be the normal frequency variation in the pressure responsive
system. Thus, the selection of 15 cycles per second eliminates all
noise in that frequency range while at the same time eliminates
undesirable frequency variations in the transducer output.
TRANSFER FROM THE SENSING SYSTEM TO THE ANALOG-TO-DIGITAL
CONVERTOR
As will be described in greater detail, the sequencying system 98
of FIGS. 13A-13D includes a plurality of output channels 148 which
for the sake of uniformity of numbering, are designated 148.sub.28
through 148.sub.78 to suggest the fact that each of the output
channels corresponds to one of the transducers in the sensing
system 96. Taking output channel 148.sub.28 for example, it is
sufficient to point out at this time that as each channel is
energized, there will be a low signal, such as illustrated at the
take off point 148.sub.28L and by virtue of an inverter 150, there
will be high signal (148.sub.28H) utilized to turn on a transistor
152 which permits the energization of a coil 154 and simultaneously
the energization of an indicating light bulb 156 which are in fact
the indicating lights positioned beneath the push buttons 28
through 78 of FIG. 1.
The coil 154 of each channel 148 controls a respective pair of
normally open contacts such as 158.sub.28 in the sensing system 96
of FIG. 4B. It is to be understood that each coil 154 of the
respective output channels 148 controls a similar pair of normally
open contacts in the particular transducer circuit which
corresponds to that particular channel.
Also to be described further is the fact that the sequencing system
98 includes means for sequentially selecting each of the channels
148.sub.28 through 148.sub.78. Therefore, as each channel is
energized the following events take place. Considering channel
148.sub.28 of FIG. 13D as illustrative, high signal 148.sub.28H
turns on transistor 152 and permits the energization of the coil
154 and the indicating light 156. When coil 154 is energized, the
contacts 158.sub.28 in sensing system 96 controlled thereby, close
to enable the pressure transducer 100.sub.28 to pass the pressure
representing voltage signal along the common lines 138, 140 to a
pressure amplifier 160 (FIG. 4A). Thus the signal representative of
the pressure at the discharge port of the first stage of the
multi-stage compressor is on its way to be displayed by the display
system. Simultaneously, the energization of the light 156
positioned beneath the push button 28 on the panel 10 reading on
the display 14 corresponds to the pressure at the first stage
discharge port.
Thus, with the system operating in the scan mode, every 4 or 8
seconds one of the channels will be sensed and displayed.
In the event a temperature channel such as 148.sub.78 happens to be
energized, its respective coil 154 will be energized to close
contacts 158.sub.78 in sensing system 96, to pass the analog signal
representative of temperature along common lines 122 and 124
through the common reference junction 126 and on to a temperature
amplifier 162.
The amplifiers 160 and 162 are preferably conventional DC
operational amplifiers of the integrated circuit type and as
suggested in FIG. 4A are gain controlled by feedback resistors
which are externally connected. The amplifiers raise the millivolt
output of the respective transducers to approximately a 5 volt
level which signals are then passed by the following described
circuitry, to the analog-to-digital convertor 102.
Specifically, whenever a pressure channel (such as 148.sub.28 -
148.sub.48) of the sequencing system 98 is energized; the low
signal produced therein (for example 148.sub.28L of FIG. 13D) is
applied to a line such as 164 in the sensing sub system 96 of FIG.
4A which, through the inverter 166, applies a high to a transistor
168 to energize a coil 170 the normally open contacts 172 of which
will close to pass the output of the pressure amplifier 160 along
the line 174 to the analog-to-digital converter 102 of FIG. 5.
Should a temperature channel such as 148.sub.78 be energized, it
will be appreciated that no signal will be applied to the inverter
166 of FIG. 4A and therefore a low signal will appear at its
output. However, this low signal is inverted by inverter 176 to
turn on transistor 178 which in turn brings about the energization
of the coil 180 whose normally open contact pair 182 will close to
pass the signal developed at the output of the temperature
amplifier 162 on to the line 174 and to the analog-to-digital
converter 102. It may be pointed out that at the output of
temperature amplifier 162 there is provided a shaping network 184
to linearize the signal representing temperature.
ANALOG DIGITAL CONVERSION
Although not specifically illustrated in the block diagram of FIG.
2, the system of the instant invention employs a pulse generator
186 (see FIG. 12) which produces at output terminals 188, 190, and
192 pulses which are designated "E" pulses, "D" pulses, and "F"
pulses respectively. The purpose of each of these pulses will
become further apparent as the description of the system
unfolds.
Considering the analog-to-digital converter and with reference to
FIG. 5, 30 times per second an "E" pulse is applied to the terminal
194 of the A-to-D converter to initiate a conversion process. The
A-to-D converter is a conventional device responsive to analog
signals and produces as an output three groups of digital signals
196, 198 and 200 each of which, in four line binary form,
represents one decimal digit of a three digit number.
Each time the conversion process is complete, an end of conversion
pulse 202 is produced on an output line 204 (see also FIG. 6). The
manner in which the numbers represented by the three, four line
groups 196, 198, and 200 are transferred to the storage system 106
is controlled by the transfer logic 104 in the following
manner.
TRANSFER LOGIC
The transfer logic 104 of FIG. 6 includes a flip-flop 206 and gates
208, 210, 212, 214, and 216 which operates as follows: With the
generation of a coincidence pulse 220 (to be described) flip flop
206 is enabled (to apply one signal via line 207 to pin 222 of gate
216) such that an end of conversion pulse 202 developed on the line
204 passes through gate 208 and is applied by line 224 as the
second enabling signal to gate 216. Thus, the output line 228 of
the gate 216 will go low and enable main buffer storage devices
230, 230' and 230" of the storage system 106 of FIG. 7 to receive
the respective groups of signals 196, 198 and 200. In this manner,
each of the main buffer storage devices will receive and retain a
four bit binary signal representing one mathematical place of a
three place number which, as previously described, corresponds to
the particular parameter which happens to be monitored at the
particular instant of time when the end of conversion pulse 202 was
applied to gate 216. In addition the end of conversion pulse 202
resets flip flop 206 which then awaits the next coincidence pulse
218.
It will be appreciated that for the sake of drawing clarity, only
the four lines 232, 234, 126 and 238 of the signal group 196 of
FIGS. 5 and 6 have been fully shown as directly passing to the main
buffer storage device 230. Similar connections are suggested in
FIG. 6 and do, in fact, exist between the signal groups 198 and 200
of FIG. 5 and the respective main buffer storage devices 230' and
230" of FIG. 7.
MEMORY FUNCTION
As noted previously, it is a feature of the instant invention that
the last value of preselected ones of the parameters being
monitored can be stored and subsequently displayed after an alarm
situation. To that end the storage system 106 of FIG. 7 includes
auxiliary buffer storage devices 240, 240', 240"; 242, 242' and
242"; and 244, 244' and 244". Before going into detail, it might be
pointed out that in the instant system, by design, the auxiliary
buffer storage devices 240, 240' and 240" will store the third
stage discharge temperature of the compressor; auxiliary buffer
storage devices 242, 242' and 242" will store the fourth stage
discharge temperature; and auxiliary buffer storage devices 244,
244' and 244" will store the fifth stage discharge temperature.
Returning to the sequencing system 98 of FIG. 13D, let it be
assumed that the system is operating in the scan mode in which each
of the output channels 148 will be sequentially energized to
perform the functions previously described. When the scanning gets
up to output channel 148.sub.70 for example, in addition to the
respective coil 154 and indicator 156 becoming energized, an
additional line such as 246 will go high to apply a signal to pin
248 of the gate 210 of transfer logic 104 of FIG. 6. Therefore,
upon the generation of the next end of conversion pulse 202
(signifying that the analog voltage representative of the 3rd stage
discharge temperature developed at transducer 100.sub.70 has passed
through respective contacts such as 158.sub.70 and has been
converted to digital form) line 224 will go high, so as to apply an
enabling pulse not only to the gate 216 of FIG. 6 but also to the
gate 210. Therefore, with the gate 216 enabled (by the application
of pulses on pins 222 and 226) and gate 210 enabled (by the
application of signals on lines 246 and 224); the net result is
that enabling signals appear not only on the output line 228 to
enable the main buffer storage devices, but also on a line 250 to
enable the third stage discharge auxiliary buffer storage devices
240, 240' and 240".
Thus each time the output channel 148.sub.70 of the sequencing
system 78 is energized, the magnitude of the 3rd stage discharge
temperature will pass to the main buffer devices 230, 230' and 230"
and simultaneously to the auxiliary buffer storage devices 240,
240' and 240". To be described subsequently in the manner in which
this additionally stored information can be displayed after an
alarm situation has occurred.
A similar operation takes place when channel 148.sub.72 of FIG. 13D
energized during a scan cycle (with the magnitude of the fourth
stage discharge temperature being transmitted from the respective
transducer 100.sub.72 ; through the respective contacts 158.sub.72
; through the temperature amplifier 162 and to the
analog-to-digital converter 102). Thus, in addition to energizing
the coil 154 and indicator light 156 of the output channel
148.sub.72, an additional line 252 goes high to apply a signal to
the gate 212 of FIG. 6. Thus, on the next end of conversion pulse
202, line 224 goes high to enable gate 212 which drives line 254
high to enable the auxiliary storage buffer devices 242, 242', and
242" to receive and store the signals representative of the fourth
stage discharge temperature. At the same time, the main buffer
storage devices 230, 230', and 230" are enabled by the high signal
on the line 228 as previously described. Again the net result is to
transfer the three groups of binary signals representing the fourth
stage discharge temperature to the auxiliary buffer storage devices
as well as to the main buffer storage devices.
Finally, whenever the output channel 148.sub.74 of the scanning
system 98 is energized, so as to sense the 5th stage discharge
temperature; similar circuitry enables the gate 214 (as well as
216) such that the magnitude of the fifth stage discharge
temperature will be passed not only to the main buffers 230, 230'
and 230" but also to the fifth stage auxiliary storage buffer
devices 244, 244' and 244".
Summarizing, as the various output channels 148.sub.28 through
148.sub.78 of FIG. 13D are sequentially energized, the magnitude of
the parameters sensed by the corresponding transducers are
sequentially placed in the main storage buffer devices 230, 230'
and 230", each device receiving four bits of binary information
representative of one decimal number. If the particular channel
energized happens to be one such as 148.sub.70, 148.sub.72 or
148.sub.74 wherein it has been predecided to store the value of
such corresponding parameter, the parameter will be additionally
stored in one of the respective auxiliary buffer storage devices
such as 240, 242, 244 and their respective primed devices.
TRANSFER FROM STORAGE TO DISPLAY
Assuming there is no alarm situation generated in the comparator
system 112 of FIG. 11, gating circuitry broadly designated 108
(FIG. 8) is utilized to transfer the information from the main
buffer storage devices 230, 230' and 230" to the shifting circuitry
110 (FIG. 9) which in turn applies such information to the display
section 14 of FIG. 10.
The gating circuitry 108 includes 3 banks of gates 256, 258, and
260, one for each of the three decimal numbers. Each bank (for
example, 260) includes four smaller banks of gates such as 262,
264, 266 and 268. Each smaller bank such as 262 includes four
individual gates such as 270, 272, 274 and 276. It should be noted
that in the interest of simplifying the Figures, only one such
sub-bank 262 has been illustrated in detail, it being understood
however, that the following description would be applicable to each
of the sub-banks 264, 266, and 268 within a larger group of banks
256, 258 and 260.
For the sake of explanation, let it be assumed that the main buffer
storage devices 230, 230' and 230" presently store the magnitude
367 which is representative of the particular parameter being
sensed. Thus, and considering the main buffer storage device 230
which would be storing the decimal number 3, output lines 278, 280,
282, and 284 thereof would be presented with the bits of
information 0011. Thus, the voltage representing "0" on line 278 is
passed to one input of the gate 270, the other input of which is
maintained high by a signal appearing, in a manner to be further
described, on output line 286 of memory logic circuitry 118. With
gate 270 enabled, the "0" signal appears on line 288.
Similarly, the voltage representing the "0" on line 280 of buffer
device 230, passes through corresponding gate 270' of bank 264 such
that a "0" voltage appears on the output line 290. In like manner,
the "1's" appearing on lines 282 and 284 are transferred through
the corresponding gates 270 (not shown) of banks 266 and 268 such
that the respective "1" signals appear on the lines 292 and 294 of
bank 256. In this manner the four bit binary representation of the
decimal numberal "3" has been transferred from the main storage
buffer device 230 through the gating logic 108.
Similar events take place with respect to the main buffer storage
devices 230' and 23" such that the second and third decimal numbers
will appear on the four line groups 296 and 298 at the output of
the banks 258 and 260.
SHIFTING LOGIC
As may be appreciated from the description thus far, the instant
invention produces at the output of the gating circuitry 108, a
three digit number (represented in binary form). However, some of
the parameters being monitored require four mathematical places to
represent them (i.e., their magnitude is greater than 999), while
others of the parameters require only three mathematical places to
represent their magnitude (i.e., less than 999 in magnitude). Thus,
means must be provided to properly direct these signals to the
proper display bulb: namely bulbs 16, 18, and 20 (and force a "0"
on bulb 22) if a four placed parameter is to be displayed; or bulbs
18, 20 and 22 (and blank the display bulb 16) if a three placed
parameter is to be displayed.
In the instant system, it is known that the fourth stage discharge
pressure, the fifth stage discharge pressure, the air banks
pressure, and the accumulated pressure may all have a magnitude of
1,000 or greater psi. Therefore, whenever one of these stations is
being monitored, the shifting logic 110 of FIG. 9 must provide that
the three decimal numbers (represented in binary form) appearing at
the output of the gating circuitry 108 be shifted directly to the
bulbs 16, 18 and 20 and means must be provided for causing the
least mathematical significant bulb 22 to display a "0". Should any
other station be monitored, the shifting circuitry must be such as
to direct the three place quantity to the bulbs 18, 20, and 22 and
appropriate means must be provided to blank out the most
mathematically significant display bulb 16.
As discussed previously, whenever one of these four stations are
being monitored, the corresponding output channel of the sequencing
system 98 of FIG. 13D (i.e., output channels 148.sub.34 ;
148.sub.36 ; 148.sub.38 ; 148.sub.48) will be energized so as to
apply the corresponding low signal (148.sub.34L, 148.sub.36L,
148.sub.38L, 148.sub.48L) to the line 300, 302, 304, or 306
respectively of the shifting logic 110 of FIG. 9. In response to
the application of such a low signal, gating circuitry designated
308 influences a pair of flip flops 310 and 312 to produce high and
low signals respectively on the lines 314, 316; 318, 320 to perform
the following functions.
Assuming that a four place parameter is to be displayed, a high
appears on the line 314 to enable gates 340, 342, 344, 346; and a
high on line 318 enables gates 358, 360, 362 and 364. Similarly, a
low will appear on the line 316 to disable gates 326, 334, 336, 338
and a low on line 320 disables gates 348, 350, 352, and 354. Gates
324, 328, 330 and 332 are always enabled and, accordingly the
signal 0011 representing the decimal number 3 will be shifted
directly through the gates 324, 328, 330 and 332 to a four
bit-to-seven line converter 340 (FIG. 10) which converts the four
bit information into corresponding seven line information which in
turn is applied to the seven bar display bulb 16 which will thereby
display the decimal number 3 on the bulb 16.
With the gates 340, 342, 344 and 346 enabled by the high on line
314, the signals appearing on the group of lines broadly designated
296 will pass directly to a second four bit-to-seven converter 356
of FIG. 10 which in turn will apply appropriate signals to the
second display bulb 18 which will display the decimal number
represented by the group of 296.
Finally, the high signal on line 318 will enable gates 358, 360,
362 and 364 such that the signals on the group of lines broadly
designated 298 will pass directly to a four bit-to-seven bit
converter 366 which will produce the necessary signals to energive
the seven bar display bulb 20 in accordance with the magnitude of
the decimal number represented by the group of signals on the lines
298.
Since it has been assumed that the display system 14 is presenting
a four place mathematical figure, means must be provided to cause
the fourth display bulb 22 of FIG. 10 to display a 0. This is
accomplished by applying on overriding "0" signal at the input
terminal 367 of the fourth four bit-to-seven converter 368 which
signal is derived from a line 369 which is high whenever the line
314 of flip-flop 310 of FIG. 9 is high, indicating, as noted
previously, that a four place number is to be displayed. This "0"
regardless of the fact that the group of signals broadly designated
298 are simultaneously being applied to the gates 370, 372, 374,
and 376 of FIG. 9. In effect, the "0" signal on the line 369 over
powers the signals which are being applied to these gates 370
through 376.
In the event that any other station is being monitored, such that a
three place figure is to be displayed, the channel signals such as
148.sub.34L through 148.sub.48L will not be applied on the lines
300 through 306 of the shifting logic 110 of FIG. 9 such that the
flip flops 310 and 312 will be switched and the respective pairs of
lines 314, 316; 318, 320 will reverse their high and low condition
respectively. Thus, dealing with the group of signals broadly
designated 296, it will be seen that when line 314 goes low, gates
340, 342, 344, and 346 will be disabled, while (because line 320
has gone high) gates 348, 350, 352 will be enabled. Therefore, the
signal represented by group of lines 296 will be shifted one place
and be passed through the last mentioned gates to the four
bit-seven bit converter 366 of FIG. 10 whereby appropriate signals
will then be applied to the seven bar display bulb 20.
Similarly, when line 318 of flip flop 312 goes low, gates 358, 360,
362 and 364 will be disabled; and the information represented by
the group of lines 298 will only pass through the gates 370, 372,
374 and 376 to the four bit-to-seven bit converter 368 of FIG. 10
and then to the seven bar display bulb 22. (Of course the high line
369 of FIG. 10 now goes low because line 314 of flip flop 310 has
gone low).
With respect to the 0011 signal appearing on lines 288 through 294,
these signals will be applied through the gates 322, 328, 330 and
322 to the four bit-to-seven bit converter 340 of FIG. 10, and also
to the converter 356 through the gates 326, 334, 336 and 338 which
are enabled by the high now appearing on line 316. However, a
blanking signal carried by the line 378 of FIG. 10 will be applied
to the converter 340 to override the signals being applied by gates
324, 328, 330 and 332. It may be appreciated that the high
appearing on line 378 of FIG. 10 and being applied to the converter
340 at an input terminal 380 thereof, is derived from the high
which now appears on the line 320 of the flip flop 312 by virtue of
the fact that a three place number, and not a four place number, is
being sensed.
It will be appreciated that by virtue of the "blank" and "zero"
signals utilized on the lines 378 and 369 respectively, it is
possible to eliminate the duplicate set of gates which were
required for the middle two mathematical places. Furthermore, such
arrangement compensates for the fact that certain of the
transducers (monitoring pressures over 1,000 psi) have a different
output sensitivity. Thus the output of these transducers differs
from those monitoring less than 1,000 psi by a factor of 10 for
which the shifting logic inherently compensates.
Finally, with respect to the display, it was noted previously that
there is a display test push button provided on the panel 10 of
FIG. 1. This push button 86 shows diagramatically in FIG. 10 and
when depressed, influences gating broadly designated 382 to develop
high signals on the lines 384, 386, 388 and 390. These high signals
are applied to the respective input terminals 392, 394, 396 and 398
respectively to cause the converters to apply high signals to each
of the seven inputs of each of the bulbs 16, 18, 20, and 22. The
net result is that the display will read 8888 whenever the display
push button 86 is depressed. Should any bar lights be out when that
button is depressed, it will become immediately apparent.
Thus far it will be appreciated that when the sequencing means 96
of FIG. 13D sequentially selected the output channels 148.sub.28
through 148.sub.78, the respective contacts in the sensing system
of FIGS. 4A and 4B will close to enable the corresponding
transducer to pass its signal representative of a particular
parameter to the analog-to-digital converter 102 the digital output
of which is eventually transferred to the display system 14 in the
manner described.
"COMPARE SYSTEM"
As noted previously, the instant invention includes means to
compare preselected ones of the monitored parameters with
pre-established "safe" levels to generate alarm signals should
these pre-established safe levels be exceeded. In this respect, for
the multi-stage compressor for which the instant system was
designed, it is desirable to generate a first alarm signal should
the first stage, second stage, third stage, fourth stage, fifth
stage or final discharge temperature exceed a predetermined safe
limit. These stations, according to the push button indicia of FIG.
1, correspond to the push buttons 66, 68, 70, 72, 74 and 76 and
would be monitored whenever the output channels 148.sub.66 through
148.sub.76 of scanning system 98 of FIG. 13D were energized.
TEMPERATURE COMPARISON
To illustrate the manner in which the temperature sensed at these
six particular stations are compared to pre-established levels, the
first stage discharge temperature will be used as an example. Thus,
assuming that the output channel 148.sub.66 of FIG. 13D becomes
energized, the previously noted primary enabling coil 154 will be
energized to close the appropriate contacts 158.sub.66 in the
sensing system of FIG. 4A and 4B. However, in parallel with the
coil 154 is an additional coil 400 which controls two pairs of
normally open contacts 402.sub.66 and 404.sub.66 located in the
comparative system 112 of FIG. 11. In series with the contact pair
402.sub.66 is an adjustable potentiometer 406.sub.66 by which one
may establish a voltage signal representative of the pre-selected
safe limit for the temperature at the first stage discharge port.
Thus, it will be appreciated that when the output channel
148.sub.66 of FIG. 13D is energized, the auxiliary coil 400 of the
sequencing system 98 will be energized to close contact pair
402.sub.66 (and 404.sub.66) to pass the voltage on the
potentiometer 406.sub.66 to one input 408 of a voltage comparator
410.
To establish a comparison at the voltage comparator 410, it is, of
course, necessary that the voltage signal representing the first
stage discharge temperature be passed to the other input 412 of the
comparator 410 of FIG. 11. This is accomplished in the following
manner.
It will be recalled that when the output channel 148.sub.66 of the
scanning system 98 (FIG. 13D) is energized, the primary coil 154
thereof is energized to close the appropriate contact 158.sub.66 of
the sensing system 96 of FIGS. 4A and 4B. In this manner, the
signal representing first stage discharge temperature is passed
from the transducer 100.sub.66, through the common lines 122, 124
and on the temperature amplifier 162 of FIG. 4A by which it can be
passed via line 174 to the analog-to-digital converter 102 of FIG.
5 and from there on to the display 14.
Additionally, a branch line 414 taken at the output of temperature
amplifier 162 will apply that signal representative of first stage
discharge temperature to the second input terminal 412 of the
comparator 410 of FIG. 11. Thus, if the instantaneous temperature
sensed at the first discharge port of the compressor exceeds the
voltage which was pre-set on the pot 406.sub.66 of the compare
system of FIG. 11, the output line 416 of the voltage comparator
410 will go high and be applied to one input 418 of a flip flop
420.
It may be pointed out that the output line 422 of the flip flop 420
will only be driven high if there is a simultaneous application of
signals on lines 416 and 424. However, there will only be a signal
on line 424 if there is a simultaneous application of signals on
lines 426 and 428 which are inputs to an "and" gate 430. The signal
on line 426 is derived from a synchronizing "E" pulse appearing at
terminal 188 of the previously mentioned pulse generator 186 (FIG.
12) and applied by way of common line 432 to the input line 426 of
the gate 430. The second input to the gate 430 will appear on line
428 only when the appropriate contact such as 404.sub.66 closes in
response to the energization of the auxiliary coil 400 in the
output channel 148.sub.66 of FIG. 13D. It will be appreciated that
the use of the contacts 402.sub.66 guarantees that the signal on
line 414 (representative of the first stage discharge temperature)
will in fact be compared to the correct reference voltage, namely
that previously established on the variable pot 406.sub.66.
Similarly, the use of auxiliary contacts 404.sub.66 in conjunction
with the "E" pulses from the pulse generator 186, synchronize the
comparing operation and, in addition, acts as a double check in
allowing the flip flop 420 to pass an alarm signal only if a proper
comparison has been made.
Returning to a comparison and assuming that the temperature at the
first stage discharge port 66 has exceeded the predetermined value
set on the pot 406.sub.66 then by the previously described
circuitry a low will appear on the output line 422 of flip flop
420, which line 422 is applied to one input 428 of an "and" gate
424. The "and" gate, 424 is such that its output 426 is high if one
of its inputs 428 or 430 is low. Therefore, when the low from the
line 422 is applied to the input 428, the output 426 of the "and"
gate 424 is driven high. An inverting gate 434 takes the high
output of gate 424 and applies a low on the line 436 with the low
on line 436 being applied to flip flop 440 to produce a high on its
output line 442 and low on its output line 444. This high signal on
line 442 is applied to the base of a transistor 446 (to switch it
on) which in turn energizes the alarm indicator light 90 which has
been previously identified on the panel 10 of FIG. 1. It should be
pointed out that the alarm light 90 is physically positioned
beneath a reset push button 90' which is also identified in FIG. 1.
As will be further described, the purpose of the reset button 90'
is to de-energize the alarm light 90 and take other steps when the
situation which caused the alarm, subsides.
Without going into further detail, it will be appreciated that a
similar comparison takes place whenever the output channels
148.sub.68 -148.sub.76 of the scanning system 98 are energized. In
each of these situations, an appropriate auxiliary coil such as 400
is energized to close respective ones of the contact pairs
402.sub.68 - 402.sub.76 and contact pairs 404.sub.68 - 404.sub.76.
When the respective contact pairs close, then the appropriate
pre-established reference voltages on the appropriate potentiometer
406.sub.68 - 406.sub.76 will be applied through the appropriate
contact pair to the input terminal 408 of the voltage comparator
410. Likewise, the second input 412 to the voltage comparator 410
will be the particular temperature being sensed at the
corresponding station 68 through 76 in accordance with the
condition of the respective contact switches 158.sub.66 through
158.sub.76 in the sensing sub system 96 of FIGS. 4A and 4B as
established by the respective coil 154 in the respective energized
output channel of the scanning system 98.
OIL PRESSURE
The next function to be compared to a pre-established level is oil
pressure, an especially critical parameter in the multi-stage
compressor for which the instant invention was designed, and
probably equally as important in any machine employing many moving
parts. As indicated in FIG. 1, the oil pressure is sensed at a
channel which has been designated 42. Accordingly, whenever output
channel 148.sub.42 of FIG. 13D is energized, it is required to
compare the magnitude of the parameter sensed by the transducer
100.sub.42 with a pre-established minimum value and to generate an
alarm signal should the oil pressure fall below this minimum safe
value. This is accomplished in the following manner.
When channel 148.sub.42 of the scanning system 98 is energized, the
appropriate contacts 158.sub.42 in the sensing system 96 of FIGS.
4A and 4B will close, and the voltage representative of oil
pressure will pass through the common lines 138, 140; to the
pressure amplifier 160; through the contacts 172; and on through
the line 174 to the analog-to-digital converter 102 of FIG. 5 for
subsequent display at 14. Simultaneously, by way of branch line 448
(FIGS. 4A), the signal will be applied from the output of pressure
amplifier 160 and passed by an attenuator 450 (FIG. 11) to a line
452 (in the compare system 116 of FIG. 11) and to the input
terminals 454, 456 and 458 of three voltage comparators 460, 462
and 464 respectively.
A second input to the comparator 460 is established on the line 466
by a variable potentiometer 468 which may be set to produce a
voltage corresponding to the desired minimum oil pressure. Should
the pressure appearing on the input 454 fall below the voltage
established by the pot 468, comparator 460 will produce an output
signal on the line 470 which in turn is applied to a gate 472. As
will be further described, gate 472 will normally allow a signal to
pass from line 470 to line 474, and will only inhibit such a signal
in one special circumstance. The signal appearing on line 474 is
applied to one input pin 475 of the oil flip flop 476.
Thus far, in the description of the oil pressure comparison, it is
apparent that the oil pressure signal appearing on the common line
452 will be applied to each of the comparators 460, 462 and 464.
However, since comparator 462 and 464 are used for other
comparisons, to be described, it is imperative that only the output
of the oil pressure comparator 460 have any influence when in fact,
an oil pressure signal is appearing on the line 452. To that end,
when the output channel 148.sub.42 of the scanning system 98 of
FIG. 13D is energized, a high signal of that channel namely the
high signal 148.sub.42H is applied to one input pin of a gate 478
in the compare system 112 of FIG. 11. The second input to gate 478
is an "E" pulse generated by the pulse generator 186 of FIG. 12 and
carried to gate 478 on the previously mentioned line 432. Thus upon
the simultaneous application of the high signal 148.sub.42H and an
E pulse, gate 478 will pass a signal through gate 480 to a second
input terminal 482 of the oil flip flop 476. In order for the oil
flip flop 476 to produce a low on the output line 484 there must be
a simultaneous application of signal on the inputs 482 and 475
thereof.
It may be pointed out that an air bank flip flop 486 and a first
stage discharge pressure flip flop 488 (both of which will be
further described) operate in a similar manner and require the
simultaneous application of signals to the input terminals 490,
492; and 494, 496 respectively in order to produce alarm output
signals on their lines 498, 500; and 502 respectively. What is
important to note at this point, is that although the oil pressure
voltage signal may be simultaneously applied to all three pressure
comparators 460, 462 and 464; the only alarm signal produced will
be an oil pressure alarm signal on the output line 484 of the oil
pressure flip flop 476 (by virtue of the high signal 148.sub.42H
being applied to the gate 478 to generate a signal on the input
terminal 482 of gate 476). While other comparisons may be taking
place in the comparators 462 and 464, their result will have no
influence since their respective flip flops 486 and 488 will not be
switched, (since no input signal has been applied to their input
terminals 492 and 496 respectively).
Returning to the oil pressure comparison, assuming that the
pressure has, in fact, fallen below the minimum safe value as
established by the potentiometer 486; a low will appear on the
output line 484 of the flip flop 476. The low on line 484 is a
second input to "and" gate 424 and will drive the output 426
thereof high and apply a low (by way of theiinverting gate 434) to
the flip flop 440 which in turn produces a high on line 442 and a
low on the line 444. The high on line 442 turns on transistor 446
to light the alarm push button 90.
AIR BANK COMPARISON
The next pressure function to be monitored by the instant invention
is the air banks pressure (the air banks of a compressor are also
commonly known as the receiver). As suggested previously, this
pressure is monitored by a transducer 100.sub.38 when the indicator
(such as 156 in the output channel 148.sub.38 of scan system 98 of
FIG. 13D) is lit beneath push button 38 on the panel 10 of FIG.
1.
With respect to air banks pressure, in a compressor it is desirable
to know whether the air banks or receiver pressure exceeds or falls
below pre-established maximum and minimum values respectively. So
long as the air banks pressure remains within the preselected
pressure range, the compressor is functioning normally. Should the
air banks exceed the maximum pressure permitted, then the air banks
must be operated in an unloaded state allowing the pressure thereof
to reduce as by the usage of the air pressure by whatever outside
device it is supplying. Conversely, should the air banks pressure
fall below the minimum value, the compressor should be operated in
its loaded state to build up air banks pressure. In the event of
high pressure, it is desirable to have an alarm signal indicate
when the air banks pressure has exceeded the predetermined range.
If desired, an alarm signal will be additionally provided to
indicate that the air brakes pressure has fallen below its
preselected minimum value.
Assuming that the air banks pressure transducer 100.sub.38 of
sensing system 98 of FIGS. 4A and 4B is passing a voltage signal
through common line 138, 140; through the pressure amplifier 160;
through line 174 to A-D converter 102; and also through the branch
line 448 to common line 452; that signal will be applied
simultaneously to the input terminals 454, 456 and 458 of the
comparators 460, 462, and 464 of FIG. 11.
However, as noted previously, the comparison produced by comparator
460 will have no affect since by assumption the air banks pressure
channel 148.sub.38 of FIG. 3D (and not the oil pressure output
channel 148.sub.42) is energized, such that the high signal
148.sub.42H cannot be applied to the gate 478 to switch oil flip
flop 476. In like manner, since the first stage discharge pressure
channel 148.sub.28 is not energized, the high signal 148.sub.28H
cannot be applied to a gate 504 in the compare system of FIG. 11
such that the first stage discharge flip flop 488 cannot be
switched regardless of the output of comparator 464. Since by
assumption the air banks pressure is in fact being monitored and
the output channel 148.sub.38 of FIG. 13D is energized, then its
high signal 148.sub.38H can be applied to a gate 506 in the compare
system and through a gate 508 to the enabling input terminal 492 of
the air banks pressure flip flop 486. Therefore, if an high
pressure alarm signal is generated on the input 490 of the flip
flop 486, it will be switched and low and high alarm signals will
appear on lines 498 and 500 respectively.
The maximum air banks pressure reference voltage signal is
established by a variable potentiometer 510 which, when the
compressor is first started, is applied alone to the second input
terminal 512 of the air banks pressure comparator 462. The voltage
on pot 510 is applied alone by virtue of normally open contact pair
514 which maintains the second adjustable potentiometer 516
electrically isolated from the first pot 510.
Assuming that the air banks pressure builds up and finally exceeds
the maximum pre-established limit, such that the signal on input
456 of comparator 462 exceeds the signal on input 512 established
by the pot 510; a low signal will appear on the output line 518
which will be applied to the input terminal 490 of the air bank
flip flop 486. The second enabling signal applied to the terminal
492 of the flip flop 86 is derived from the gates 506 and 508 upon
the simultaneous application of the aforementioned "E" pulse from
common line 432 and the high signal 148.sub.38H signifying that the
air bank's pressure channel of FIG. 13D is indeed being monitored
at this time.
Thus, the flip flop changes conditions and a low appears on line
498 indicating that the air banks has exceeded its predetermined
maximum pressure. As will be further described, this low on line
498 is utilized to unload the air bank and maintain it in the
pre-established pressure, the lower end of which is established in
the manner to be described. Simultaneously, the low signal is
applied by a feedback line 520 through an inverting gate 522 to
turn on a transistor 524 which energizes a coil 526 which thereby
closes the previously mentioned, normally open contact pair 514
which then throws the second potentiometer 516 into parallel with
the first potentiometer 510 to establish the "minimum" air banks
pressure reference voltage which is then applied to the input
terminal 512 of the comparator 462. Additionally, when the
transistor 524 is turned on to energize coil 526, the indicator
light 94 is energized to display the high pressure condition on the
display panel board 10 of FIG. 1.
It may also be pointed out that the high signal appearing on line
500 of the flip flop 486 is applied by the lines 528 to a ten
minute timer 530 (FIG. 12) which, as will be further described,
causes the compressor to shut down completely in the event that the
high air bank pressure has not subsided within a 10 minute
period.
Potentiometers 516 and 510, now in electrical parallel, establish
the low value for the air banks pressure voltage signal. Thus,
comparator 462 will compare the air bank pressure signal at input
456 to the low signal at input pin 512. The low signal on line 518
will remain so long as the air bank pressure is above the low end
of the permissible range. However, once the air bank's pressure
falls below the low end of the range (and assuming that this occurs
within 10 minutes); the low on line 518 will disappear; and flip
flop 486 will switch, driving output line 498 high and 500 low;
resetting the 10 minute timer 530 of FIG. 12. In addition to
performing the function of causing the compressor to be switched
back to operation in the "loaded" mode (as is to be further
described), the new high on line 498 will be sent back and inverted
through line 520 of FIG. 11 to turn off the transistor 524,
de-energize the coil 526, de-energize the alarm light 94, and open
the contacts 514 thereby removing the potentiometer 516 from the
parallel circuit.
The net effect of this system is that there is an alarm situation
whenever the air banks is above its pre-established maximum limit
and furthermore, the air banks pressure will oscillate between the
maximum and minimum voltage levels established by potentiometers
510; and 510 and 514 in parallel. Thus, and as will be described
with respect to the control system 116, whenever the air bank's
pressure exceeds the upper limit of the acceptable range, the
compressor will be operated in an "unloaded" state, and whenever
the air bank's pressure falls below the minimum level of the
acceptable range, the compressor will be operated "loaded" in order
to build up air banks pressure.
FIRST STAGE DISCHARGE PRESSURE
The final parameter of the instant system which is to be compared
to a pre-established level is the first stage discharge pressure
which, by previous numbering, corresponds to channel 28 as
identified on the panel 10 of FIG. 1. As noted previously, if the
first stage discharge pressure is to high at start-up, it is
desirable to prevent the motor from being started, and to also make
sure that the unloader control valve (which determines whether the
compressor operates in the loaded or unloaded state) cannot be be
closed (which would normally load the compressor). Therefore,
assuming that the output channel 148.sub.28 of the scanning system
98 of FIG. 13D is energized; transistor 152 thereof will be turned
on to energize its coil 154 which in turn will close the contacts
158.sub.28 in the sensing sub system 96 of FIGS. 4A and 4B to pass
the signal representative of the first stage discharge pressure to
the common lines 138, 140 and on to the pressure amplifier 160
whereby it may be passed through the now closed contact 172 and on
to the analog-to-digital converter 102 for display.
Simultaneously, the voltage signal appearing at the output of the
pressure amplifier 160 of FIG. 4A will be passed by way of line 448
to the common line 452 of FIG. 11 and be applied to the input
terminals 454, 456 and 458 of the comparators 460, 462 and 464.
However, by assumption, with only the output channel 148.sub.28 of
the scanning system energized, only the high signal 148.sub.28H
will be applied to the gate 504 of the compare system 112 whose
other input will be an "E" pulse generated in the pulse generator
186 and applied to the gate 504 by the common line 432 at the rate
of 30 times per second. Thus, and as was the case for the
comparators previously discussed, the application of the respective
high signal such as 148.sub.28H guarantees that only the flip flop
488 will respond to a comparison, while the flip flops 476 and 487
will not.
Thus, dealing with comparator 464, one input 458 thereof will be
the voltage signal representing the first stage discharge pressure.
The second input 532 is derived from an adjustable potentiometer
534 the voltage level of which is set to correspond to the maximum
pressure which is allowed for the first stage discharge port upon
start up. If the first stage discharge discharge pressure should
exceed the present reference voltage established by pot 534 at
start up, a low will appear on the output line 536 of the
comparator 464 and be applied to the input terminal 494 of the flip
flop 488. As noted previously, the second input for pin 496 of the
flip flop 488 is established when there is a simultaneous
application of the high signal 148.sub.28H (signifying that the
first stage discharge pressure is being monitored) and an "E" pulse
on a line 432. Flip flop 488 will then produce an abnormality
signal on the output line 502 thereof which signal is applied (FIG.
12) through a gate 536, line 538, and 540. The output of gate 540
is utilized to turn on transistor 452 thereby energizing the "first
discharge" alarm light push button 92 previously identified on
panel 10 of FIG. 1. As will be further described in the control sub
system below, the signal from the output of gate 536 is also
utilized to perform a number of functions including preventing the
operation of the motor and the unloader control valve at start up.
Also, it should be pointed out, and will be further described that
once there has been a successful start-up, the disabling function
of the first stage discharge pressure alarm is removed from the
system.
Summarizing the comparator system 12, the instant invention makes
possible 112, comparison of a number of preselected parameters with
pre-established reference levels and will generate appropriate
alarm and control signals should these levels be exceeded. Of
course, more or less parameters may be monitored if desired.
CONTROL SYSTEM
As noted previously, the instant invention includes a control
system 116 which automatically takes certain steps should the
comparator system 112 generate the various signals discussed above.
For example, should the temperature at the first stage discharge
port; the second stage discharge port; third stage discharge port;
fourth stage discharge port; fifth stage discharge port; or final
discharge port of the multi-stage compressor exceed their
respective pre-determined safe reference levels, it is imperative
that motor of the compressor be shut down. This is accomplished in
the following manner.
It will be recalled from the previous description of the
temperature comparator 410 of the comparator system 112 of FIG. 11;
when an alarm signal was generated, indicating that one of the
particular temperature stations had exceeded its predetermined
level, a low signal developed on the output line 422 of the flip
flop 420 was applied to the input terminal 428 of the "and" 424 to
drive its output 426 high.
Insofar as the functional control is concerned and with reference
to FIG. 12, the low signal appearing on the line 444 is applied to
line 431 and is applied to an input 548 of a flip flop 546 and
through an inverter 549 a high is applied to a second input 544
thereof. Flip flop 546 will switch and drive its output 550 low,
upon the simultaneous application of signals to the inputs 548, 544
as described, plus a third signal applied to its third input
terminal 552 which third signal is an "F" pulse derived from the
"F" pulse terminal 192 of the pulse generator 186.
When the output line 550 of flip flop 546 goes low, a transistor
556 is turned off thereby de-energizing a coil 558, returning its
respective contact pairs 560 and 562 to their normally open
condition. When contacts 560 and 562 open, driving signals are no
longer applied to the gates 564 and 566 of semi-conductor
controlled rectifiers 568 and 570 respectively, whereby these SCR's
are switched from their conducting to a non-conducting condition.
The SCR's 568 and 570 are normally the paths for an AC current
carried from the line 572, through line 574, through the SCR's 568
and 570 on alternate half cycles; and then through line 576 to
maintain a CR coil 578 energized. AC current on line 572 is
connected to a normal 110 volt 60 cycle outlet through "power" on
switch 88 also shown in FIG. 1.
When the above described circuit path is interrupted because of the
switching of the SCR's 568 and 570) the normally energized CR coil
578 is de-energized, and its normally open contact pair 584 reverts
to its normally open condition thereby interrupting the motor 586
of the compressor which was the desired result. Additionally, a
second CR contact pair 585 reverts to its open condition to
interrupt a PSR coil 638 to be described below.
It should be pointed out that the purpose of conditioning the
operation of the flip flop 546 on the presence of an "F" pulse on
its input 552, is to make sure that the changing of the conduction
state of the SCR's 568 and 570 will coincide with a zero voltage
appearing on such SCR's. This will eliminate transient voltages
being applied to these devices. If desired, the low on line 431
could be applied through appropriate gating to flip flops 610 and
648 to initiate the functions associated with these devices (to be
described). It has been found that this procedure additionally
helps to alleviate problems due to transients.
LOW OIL PRESSURE CONTROL
The next function to be performed by the control system 116 is to
automatically and quickly shut down the motor in the event the oil
pressure falls below its pre-established limit. This is
accomplished in the following manner. If the oil pressure falls
below the safe value established by the potentiometer 468 of the
comparator system 112 of FIG. 11, the comparator 460 will provide a
signal on the line 470 which is then passed through gate 472 and
applied to the flip flop 476 to apply a low signal on the line 484
which is a second input to the aforementioned "and" gate 424. As
noted, a low applied to either input 428 or 430 of gate 424 drives
its output 426 high and through gate 434 and flip flop 440 drive
line 431 low, which in turn is applied to the flip flop 546 in the
control system 116 of FIG. 12 to shut down the motor in the manner
described immediately above. Therefore, it becomes apparent that if
either of the six temperatures exceed their predetermined limits or
if the pressure falls below its predetermined limit, the compressor
motor 586 will be shut down, and simultaneously by virtue of the
flip flop 440 of the compare system 112 of FIG. 11, the alarm light
90 on the panel 10 of FIG. 1 will be lit.
As suggested previously, whenever the motor 586 is shut down, the
oil pressure in the system drops down to a very low level.
Therefore, whenever the motor is restarted, there must be some
inhibiting means to initially prevent the oil pressure comparator
system from generating an alarm signal which in turn will shut down
the motor. This is accomplished as follows. When the CR coil 578 of
FIG. 12 is energized during start up operation, a normally open
contact pair 588 of the control system of FIG. 12 closes to
energize a coil 590 whose normally open contact pair 592 will then
close to apply a signal through gates 594, 596, 598 and 599 to a
line 600 to the input terminal 602 of a 12 second timer 604. For 12
seconds, a signal applied along the output line 606 (FIGS. 12 and
11) of the 12 second timer 604 will inhibit the previously
mentioned gate 472 of FIG. 11 and thereby prevent a low oil
pressure alarm. Therefore, each time the motor is restarted, an
inhibiting signal will be applied from the 12 second timer 606 to
the gate 472 to prevent an oil pressure alarm signal being passed
from the oil pressure alarm comparator 460 on the flip flop 476
which would normally cause the system to shut down again. Although
timers per se do not form part of the instant invention, it may be
noted that such timers may conventionally include unijunction
oscillator circuits, the outputs of which are fed into flip flops
for holding and time extension purposes. Additionally, and as will
be further described the signal applied through gates 594, 596,
598, 599 is applied to flip flop 648 of FIG. 12 to start up the
system, except when inhibited in the manner to be discussed under
the heading "First Stage Discharge Pressure Control".
AIR BANKS PRESSURE CONTROL
The next function to be performed by the control system 116 of FIG.
12 is related to the air banks pressure. Thus, and as will be
immediately described, should the air banks pressure exceed its
pre-established maximum limit, the control system 116 will take
steps to unload the compressor such that the air banks pressure may
revert (i.e., by normal leakage or by usage) to a point where the
pressure therein falls below the maximum level. Should the air
banks pressure remain in its established range for a predetermined
length of time, namely ten minutes, the control system 116 will
take appropriate steps to shut down the motor such that the air
banks do not accumulate any more pressure. Finally, when the air
banks pressure falls below the minimum desired level, the control
system 116 will take appropriate steps to re-energize the motor and
have the compressor operate in the loaded mode by which the
pressure in the air banks will increase.
Turning to the specific circuitry, and with reference to the
comparator system 112 of FIG. 11, as previously noted, when the air
banks pressure voltage signal applied to the input 456 of
comparator 462 exceeds the pre-established maximum value
established by the single potentiometer 510; a signal appears on
the output line 518 and is applied to the flip flop 486. Upon the
simultaneous application of a signal on input terminal 492 of flip
flop 486 (which, as noted previously, is dependent upon
simultaneous application of an "E" pulse on line 432 and signal
148.sub.38H on the gate 506), flip flop 486 switches to produce a
low signal on the output line 498 and a high signal on the output
line 500.
With reference to FIG. 12, the low signal on line 498 is applied to
one input 608 of a flip 610 through an inverting gate 611, a high
signal is also applied to input 612 of flip flop 610. The high
signal on line 500 is, as noted previously, applied to input
terminals 528 of a ten minute timer. Thus, upon the simultaneous
application of an "E" pulse from common line 554 applied to a third
input terminal 614 of flip flop 610; its output line 616 will go
low to turn off transistor 618 which de-energizes coil 620 to open
contacts 622 and 624. As with contacts 560 and 562 in the CR coil
circuitry previously described, the opening of contacts 622 and 624
removes biasing current from the gates 626 and 628 of
semi-conductor controlled rectifiers 630 and 632 respectively.
These SCR's will therefore switch to the non-conducting state
whereby the normal current path from line 572 through line 634;
through SCR's 630 and 632 on alternate half cycles of the AC cycle;
through line 636; and through PSR coil 638 will be interrupted,
such that the PSR coil 638 will be de-energized. When this coil is
de-energized, its normally open contact pair 640 reverts to its
normally open condition to interrupt the current flow through an
unloader control valve coil 642. Although not shown, once the
unloader control valve coil 642 is de-energized, the compressor
ceases to feed the air bank, which was the desired result.
It might be pointed out that the purpose of the "F" pulse being
applied to the terminal 614 of flip flop 610 is to guarantee that
the SCR's will be switched between conducting and non-conducting
conditions at the time when there is zero voltage across these
devices such that transients will be avoided.
Should the air banks pressure return to an acceptable value (and
actually fall below the minimum level established by the parallel
bits 510 and 514 of FIG. 11) within the 10 minutes established by
the timer 530 of FIG. 12, the signal appearing on line 518 of the
comparator 464 of FIG. 11 will disappear; the flip flop 486 will
switch to reverse the signals on the lines 498 and 500; the timer
530 of FIG. 12 will reset; and the flip flop 610 of FIG. 12 will
change its output 616 to turn on the transistor 618 to re-energize
the coil 620, which in turn will close the contacts 622 and 624 to
apply signals to the gates of the SCR's 630 and 632 which will
re-establish the circuit through the PSR coil 638, close the PSR
contact 640, and thereby re-energize the unloader control valve
coil 642 to cause the compressor to be operated in a loaded
condition in which the air banks will again accumulate
pressure.
FIRST STAGE DISCHARGE PRESSURE CONTROL
The third function performed by the control system 116 of FIG. 12
is to prevent the motor and unloader control valve from being
operated at start-up in the event the first stage discharge
pressure exceeds its predetermined safe value. As pointed out
previously, the comparison of the first stage discharge pressure
takes place in FIG. 11 at comparator 464 of compare system 112.
Should this parameter exceed the safe limit established by the
potentiometer 534, an abnormality signal will be developed on line
536 which will be applied to the flip flop 488. Upon the
simultaneous application of this signal on input 494 and the
appearance of an input signal on terminal 496 (as determined by the
simultaneous application of an "E" pulse and a signal 148.sub.28H
on the gate 504,) output line 502 of flip flop 488 is driven high
and applied to previously mentioned gate 536 of FIG. 12. The low
output 644 of gate 536 is, as previously noted, applied on the one
hand to inverter gate 540 which in turn brings about the
energization of the first stage discharge alarm light 92; and on
the other hand is applied to inverting gate 599 to inhibit
same.
As suggested previously, during normal start-up operation (with the
first stage discharge pressure blow the pre-established level
therefor), the energization of the CR coil 578 closes the normally
open contact pair 588 to energize a coil 590 whose normally open
contact pair 592 will then close, to apply a signal through gates
594, 596, 598 and 599 to a line 600. In addition to other functions
already mentioned, the signal at the output of gate 599 is applied
to one input 646 of flip flop 648 and simultaneously, through an
inverter 649, a second input signal is applied to the input 651 of
the flip flop 648. With the appearance of the next "F" pulse on
input terminal 650 of flip flop 648, its output line 652 is driven
high to turn on transistor 654 whereby coil 656 is energized. When
coil 656 is energized, its contacts 658, 660 close to permit
current to be applied to the gates 662 and 664 of SCR's 666 and 668
respectively. With the application of these gating signals, SCR's
666 and 668 switch to their conducting condition to establish a
current path which includes line 572, line 670, the SCR's 666 and
668, the line 672; and the parallel system including the motor 586
and the unloader control valve coil 642. With this circuit made,
the system can be started.
However, should the first stage discharge pressure be to high at
start-up, then in the manner previously described above, a signal
appearing on the output line 644 of gate 536 is applied to one
input of the gate 599 to inhibit gate 599 and thereby prevent the
passage of the previously described start-up signal through this
gate and onto the flip flop 648. Thus, it is clear that when the
first stage discharge pressure is too high, start-up cannot take
place.
It should be pointed out that the first stage discharge pressure
inhibiting function is only operative during a start-up operation
and has to applicability once the system is started. This is
accomplished as follows. Once there is a successful start-up, then
the output of gate 599 (FIG. 12) is fed back through the lines 600
to an input 537 of the previously mentioned gate 536. This fedback
signal has the effect of inhibiting gate 536 and thereby preventing
any signal on the line 502, which is indicative of high first stage
discharge pressure, from being passed on through gate 536 and
having any effect.
Finally, it was noted previously that in the air banks pressure
comparison, should the air banks pressure fail to return to below
the minimum value within 10 minutes, it would be desirable to shut
down the compressor motor, such that the air banks pressure will
not be further accumulated. This is accomplished in the instant
invention by the 10 minute timer 530 of FIG. 12 as follows:
Upon an alarm situation in the air banks pressure comparison, a
signal is applied on a line 500 to the inputs 528 of the 10 minute
timer 530. In 10 minutes, and assuming that the air banks pressure
has not returned to its low value (to switch the flip flop 486 of
FIG. 11 and reset the timer 530); an output will appear on terminal
674 of 10 minute timer 530 which will be applied by gate 596
through subsequent gates 598 and 599. It is the high output of gate
599, as described previously, which will be applied to the flip
flo0 648 to initiate the interruption of the current to the parth
including the motor 586.
S E Q U E N C E S Y S T E M
As has been emphasized throughout the specification, the primary
function of the sequencing system 98 of FIGS. 13A-13D is to
sequentially energize the output channels 148.sub.28 through
148.sub.78 corresponding to the various sensing channels at which
the transducers 100.sub.28 through 100.sub.78 are located. With
reference to FIG. 13B, the immediate means for sequentially
energizing these output channels is a 32 step scan counter 676 on
the five output lines 678 of which are sequentially presented in
binary form, signals representative of the numbers 1 through 32 at
the rate of a new number being presented every one thirtieth of a
second. The five lines 678 are presented to a binary-to-32 line
output converter 680 which will thereby sequentially energize the
channels 148.sub.28 through 148.sub.78 of FIG. 13D as the signals
representative of the numbers 1 through 32 sequentially appear in
binary form on the lines 678. It may be noted that in the instant
invention, only 26 output channels are actually utilized such that
six output lines of the converter 680 are not used. The counter 676
is controlled by a second 32 step position counter 684 in the
manner to be immediately described.
Every 4 seconds, a 4 second oscillator 686 (FIG. 13C) produces a
pulse 688 which is applied on the one hand to a line 690 and on the
other hand to a gate 692. The pulse on line 690 is applied to a
flip flop 694 whose output on line 696 then enables a gate 698
(FIG. 12A) to pass "D" pulses (which were generated on terminal 190
of the pulse generator 186 of FIG. 12) through gate 716 to an
"advance pulse" line 718 to an "advance" input pin 720 (FIG. 13B)
of counter 676 to start the counter 676 advancing its output on
line 678.
At the same time, and assuming that the operator has selected 4
second fast scan by depressing the fast scan push button 82 on the
panel 10 of FIG. 1; the pulse 688 of FIG. 13C is applied through
the gate 692, and to a gate 700 whose output on the line 702 is
applied to set a flip flop 704. With flip flop 704 set, one "D"
pulse applied at 706 passes by way of line 708, through gates 710
and 712 to an advance pulse line 714 which is applied to the
position counter 684 of FIG. 13B to advance its count by one
increment. (The first "D" pulse resets the flip flop 704 of FIG.
13C and prevents further "D" pulses from passing until the next
four second pulse 688 is generated). For example, assuming that the
position counter 684 was currently at a count "1" which corresponds
to output channel 148.sub.28 ; when a pulse is applied on the
advance pulse line 714, the position counter 784 advances one count
to a number "2" corresponding to the second output channel
148.sub.30. It should be pointed out, that by virtue of the
coincidence circuitry about to be described, immediately prior to
the time that the first counter 676 started advancing (and position
counter 684 was advanced), the count on the first 32 step counter
676 was exactly the same as the count on the position counter
684.
Returning in detail to the application of the four second pulse 688
to the flip flop 694 of FIG. 13C and its enabling of the gate 698
of FIG. 13A; "D" pulses generated at the terminal 190 of the pulse
generator 186 are applied through gate 698, gate 716 to advance
pulse line 718 which is applied at the input terminal 720 of the
first 32 step counter 676. It will be appreciated that since these
"D" type advance pulses are being applied to counter 676 at the
rate of 30 per second; then within the span of approximately 1
second the numbers 1 through 32 will appear on the binary output
lines 678 of the 32 step counter 676. As a result, within a span of
approximately 1 second, all 26 output channels namely, 148.sub.28
through 148.sub.78 of FIG. 13D, will be rapidly energized and
scanned to look for an alarm condition which may be occurring at
the preselected parameters which are being compared in the
comparator system 112 of FIG. 11. However, assuming that no alarm
situation was detected in this rapid 1 second scan, the scanning
will continue until the count on the 32 step counter 676 comes
around the equals the new count on the position counter 684. In the
assumed example, coincidence will occur and further sensing is
halted when the output on the five group line 678 of the counter
676 is a binary "2". With a binary two presented on the lines 678,
it is apparent that the output channel 148.sub.30 will now be
energized to enable the appropriate transducer 100.sub.30 in the
sensing sub system 96 of FIGS. 4A and 4B. The manner in which the
32 step counter 676 stops when its count coincides with the new
count on the position counter 684 is presented immediately
below.
Scanning system 98 of FIGS. 13A-13D includes a coincidence
comparator 722 (FIG. 13B), one set of inputs 724, 726, 728, 730 and
732 of which are taken from the output lines of the position
counter 684. The second group of inputs to the coincidence
comparator 722 are the output lines 736, 738, 740 and 742 of the 32
step counter 676. Thus, when the count on the position counter 676
is the same as the count on the 32 step counter 684, coincidence
logic gate 722 will produce signals on its output lines 744 and 746
which will enable a pulse generator 748 (FIG. 13A) to produce a
previously mentioned pulse 218 on its output line 752. This pulse
218 performs a plurality of functions.
The first function performed by pulse 218 on line 752 is to reset
the aforementioned flip flop 694 (FIG. 13C) which in turn disables
gate 698 and prevents further "D" pulses from being applied from
the terminal 190 to the counter 676. The coincidence pulse 218 is
applied by line 752, through the gate 754 (FIG. 13A) to a line 756
to reset pin 758 (FIG. 13C) of the flip flop 694. Thus it will be
appreciated that in approximately 1 second, during which all 26
channels have been scanned for an alarm situation; the 32 step
counter 676 will stop at a new count which corresponds to the new
count on position counter 684, with the binary output lines 678 now
energizing (in the example) the second output channel 148.sub.30
which in turn enables the transducer 100.sub.30 in the sensing
system 96 of FIGS. 4A and 4B such that an electrical signal
representative of the second stage discharge pressure will now be
passing to the analog-to-digital converter 102, sampled and
converted to digital representation.
Simultaneously, the coincidence pulse 218 is applied by way of line
752, gate 760, and line (FIG. 13C) to the flip flop 206 of the
transfer system 104 of FIG. 6. As explained previously, the flip
flop 206, together with end of conversion pulses 202, controls the
transfer of information from the converter 102 (FIG. 5) 230, 230',
230" (and also to the auxiliary buffer storage devices in the event
that a channel such as 148.sub.70, 148.sub.72 or 148.sub.74 were
being monitored in which case it is desirable to retain the latest
magnitude for future display). From the storage system 106, the
signals are passed on to the bulbs (FIG. 10) in the display section
14 (through the gating and shifting logic 108 FIG. 8 and 110, FIG.
9, respectively) such that the display bulbs will present the
magnitude of the second stage discharge pressure, and, the channel
indicator light 156 beneath button 30 on the display panel 10 of
FIG. 1 will be energized to inform the observer which channel is
being displayed.
Since the above described rapid alarm scan took approximately 1
second, it will be appreciated that approximately 3 seconds later
another pulse 688 will appear at the output of the 4 second
oscillator 686 of FIG. 13C. In the manner previously described,
this pulse will cause the 32 step counter 676 of FIG. 13B to begin
scanning all channels once again and also advance the position
counter 584 one count. When the count on counter 676 comes around
to equal the new count on position counter 684, further scanning
stops, in which case the next channel 148.sub.32 will remain
energized; the coincidence pulse 218 is generated; and the entire
process is repeated.
It should be appreciated that since the coincidence pulse 218 is
not generated until at 1 second into the next 4 second interval,
then the magnitude of a parameter sensed will be displayed on the
bulbs 16, 18, 20 and 22 for 3 seconds of one 4 second interval and
1 second into the next 4 second interval.
It should also be appreciated, that each time a channel is changed
by the above described process, such that all 26 stations are
rapidly (alarm) scanned, the latest magnitude of the three channels
which are being retained for subsequent display, will be updated in
the auxiliary buffer storage devices of the storage system 106 of
FIG. 7.
FAST-SLOW SCAN
In the above discussion, it was assumed that the operator had
depressed the fast scan button 82 to monitor the compressor at the
rate of one station every 4 seconds. The actual manner of
accomplishing a fast (4 second) scan is described immediately
below.
When an operator depresses the "fast" push button 82, flip flop 762
of FIG. 13C switches to produce a high signal on line 764 and a low
signal on the line 766. The high signal on line 764 turns on
transistor 768 to energize the "fast" push button light 770 which
is positioned immediately below the fast bush button 82 on the
panel 10 of FIG. 1.
The low signal on line 766 is applied to a gate 772 to produce a
high on its output 774 such that the gate 700, when presented with
the 4 second pulse 688, can pass the same on to line 702 and to the
flip flop 704 which passes the one "D" pulse which advances the
position counter 684 in the manner previously described.
To convert to the "slow" scan mode (i.e., a channel displayed every
8 seconds), the slow scan push button 80 is depressed to switch the
flip flop 762 (FIG. 13C) so as to produce a high signal on the
output line 766 and a low signal on line 764. The low signal on
line 764 extinguishes the "fast" indicator light 770 while the high
signal on the line 766 turns on the transistor 776 to energize the
slow indicator bulb 778 which is positioned beneath the slow push
button 80 on the display panel 10 of FIG. 1.
At the same time, the high signal now appearing on the line 766 is
applied to the gate 772. Gate 772, in order to produce an output on
the line 774 thereof, requires the simultaneous application of the
high on line 766 and the high portion 780 of a pulse 782 produced
by a flip flop 784 which is energized every 4 seconds by pulse 688
through the gate 692. Even though flip flop 784 is pulsed every 4
seconds, the square wave 782 produced thereby has a high portion
780 at every other 4 second interval thereof. In effect, it is only
once every 8 seconds that there will be the simultaneous
application of a pair of high signals to the gate 772 to produce a
signal of the output line 774 which in turn will permit every other
4 second pulse 688 to be passed by gate 70 on to the flip flop
704.
Thus, when the slow push button 80 is depressed, it is every other
4 second pulse 688 which is passed through the gate 700. Thus it is
once every 8 seconds that a "D" pulse is produced at the output of
flip flop 704 to advance the position counter 684 to its next count
such that the value of the particular parameter will be displayed
on the bulbs 16, 18, 20 and 22 for 8 seconds.
However, every 4 second pulse 688 sets flip flop 694 and enables
"D" pulses from the terminal 190 (FIG. 13A) to be applied to the
advance pin 720 of the 32 step counter 676. Thus, even though the
system is in the 8 second scan mode, every 4 seconds the counter
676 will alarm scan all 26 stations (in approximately 1 second). Of
course, the alarm scan will stop when the count on counter 676
comes around and back to the same count as the position counter 684
when the coincidence pulse 218 will reset the flip flop 694 of FIG.
13C.
During the scan mode (either at 4 second or 8 second intervals)
there are two situations in which an alarm situation might occur.
In the first situation, the system might be monitoring a particular
channel which has been preselected for alarm comparisons when an
alarm situation does in fact occur. For example, if the system were
monitoring the temperature at the first stage discharge port
(corresponding to station 66 on the panel 10 of FIG. 1), and the
temperature at this station exceeded the safe value established by
the first stage discharge potentiometer 406.sub.66 of the compare
system 112 of FIG. 11; not only is it necessary to energize the
alarm light 90 of FIG. 1 and 11 and shut down the system (as
previously described) but it is also necessary to stop sequencing
system 98 such that the display system 14 will continuously display
the value of the new temperature which caused the alarm
situation.
The second possibility for an alarm situation might happen as
follows. Suppose the position counter 684 of FIG. 13B has just
advanced one count from output channel 148.sub.28 to output channel
148.sub.30. As noted, within approximately 1 seocnd, all 26
stations are quickly "alarm scanned" for the occurrence of an alarm
situation. Thus, it is possible that during this 1 second alarm
scan, it will be found that a parameter such as the first stage
discharge temperature (station 66) may have exceeded its safe
limit. In such a situation, it is necessary not only to energize
the alarm light 90 of FIG. 1, and shut down the motor system of
FIG. 12; but also, it is required that the display system 14
visibly display the magnitude of the parameter which caused the
alarm situation.
Returning to the first possible situation, and using as an example
the output channel 148.sub.66 (corresponding to the first stage
discharge temperature), the following events will occur. With
channel 148.sub.66 of FIG. 13D energized (for example during the
last 3 seconds of a 4 second interval) the appropriate transducer
100.sub.66 of the sensing system of FIGS. 4A and 4B will be passing
the voltage representative of first stage discharge temperature to
the A-D converter 102 of FIG. 5 and at the same time to compare
system 112 of FIG. 11. As previously described, should the first
stage discharge temperature exceed its preset value as established
by the potentiometer 406.sub.66 ; a flip flop 440 will switch to
produce a high on the output line 442 and a low on the output line
444. The high on the line 442 will turn on the transistor 446 to
energize the alarm light 90 on the panel 10 of FIG. 1.
Simultaneously the low signals on lines 431 of FIG. 12 will be
applied to the flip flop 546 of the control system 116 of FIG. 12
to shut down the motor 586 in the manner previously described.
To prevent further scanning at the end of the three second
interval, and thereby permit the display sub system 14 to continue
displaying the magnitude of the first stage discharge temperature;
the high signal on line 442 of the flip flop 440 of the compare
system 112 of FIG. 11, is applied to a gate 786 of FIG. 13A which
has the effect of grounding the advance pulse line 718 to prevent
further "D" type advance pulses from being applied to the 32 step
counter 676. Thus, the binary output lines 678 of the 32 step
counter 676 of FIG. 13B will continue to present a signal
corresponding to the 14th channel, namely output channel 148.sub.66
and the value of the first stage discharge temperature will be
continuously displayed.
Since the value of the first stage discharge temperature which
ultimately caused the alarm situation is higher than the value
which was earlier transferred into storage buffer 230, 230' and
230" of FIG. 7; some means must be provided to transfer the alarm
value from the A-D converter 102 of FIG. 5 to these storage devices
such that the display 14 will present the new alarm value.
This is accomplished by the low signal on the output line 444 of
the flip flop 440 of the compare system 112 of FIG. 11 being
applied to an input of an auxiliary pulse generator 788 of FIG. 13C
which in turn applies a read pulse 218' through gates 790 and 792
to the line 220 which in turn passes the auxiliary pulse 218' to
the transfer logic 104 of FIG. 6 such that the alarm value of the
parameter being sensed at the first stage discharge channel can be
passed on to the display system 14. It will be appreciated, of
course, that because output channel 148.sub.66 of FIG. 13D remains
energized, its respective indicator 156 will remain lit under the
first stage discharge push button 66 on the panel 10 of FIG. 1 to
indicate to the observer that the alarm condition being displayed
is the first stage discharge temperature. Furthermore, he will know
that it is an alarm situation by virtue of the fact that the alarm
light 90 is energized.
Returning now to the second possibility, an alarm may occur during
the 1 second alarm scan which accompanies each change of channel.
For example, let it be assumed that the position counter 684 has
just been switched from a count of 1 to a count of 2, indicating
that output channel 148.sub.30 of FIG. 13D is to be energized and
output channel 148.sub.28 de-energized. As indicated previously,
the 32 step counter 676 of FIG. 13B will be rapidly scanning at the
rate of a channel each 30th of a second until, if no alarm occurs,
the 32 step counter 676 would come around and its count on lines
678 would be equal to the new count now appearing at the output of
position counter 684. It is this coincidence which enables the
pulse generator 748 of FIG. 13A to produce the read pulse 218.
However, if during this one second rapid alarm scan, an alarm
occurs in one of the channels such as 148.sub.66 ; the high and low
signals 442 and 444 respectively in the compare system 112 of FIG.
11 will be applied to the grounding gate 786 of FIG. 13A and the
auxiliary pulse generator 788 of FIG. 13 C to (1) prevent further
scanning and (2) to produce an auxiliary read pulse 218 which will
transfer the alarm value of the first stage discharge temperature
to the display 14. Similarly, channel 148.sub.66 will remain
energized such that its indicator light 156 will remain lit beneath
the first stage discharge push button 66 of FIG. 1 to indicate
which parameter caused the alarm, while the alarm light 90 will
indicate that in fact an alarm situation is occurring.
R E S E T
Turning now to the reset operation, there are two possible
situations when the operator depresses the reset button 90' on the
panel 10 of FIG. 1 (see also FIG. 11). First, there is the
possibility that the alarm situation which caused the shut down has
subsided. Secondly, there is the possibility that the alarm
situation still prevails. Let it first be assumed that the operator
has depressed the reset button 90' after the dangerous condition
has subsided.
Depression of the reset button 90' of FIG. 11 will apply a reset
pulse by way of line 794 to the reset pin 796 of the flip flop 418
of the compare system of FIG. 11. Thus, the flip flop 418 will
reset to remove the abnormality signal on the line 422 and the
previously described "and" gate 424. Lines 431 will revert; flip
flop 546 in the control system of FIG. 12 will revert, and the
system may be restarted by the close of a suitable switch to
energize the CR coil 578 of FIG. 12 which as noted previously
closes contacts 588 to initiate the start-up signal at the input of
gate 594. Simultaneously, the flip flop 440 will reset to remove
the high signal from the line 442 and the low signal from the line
444. Consequently, the alarm light 90 will be extinguished and no
longer will the alarm signals be applied to the grounding gate 786
of FIG. 13A and the auxiliary pulse generator 788 of FIG. 13C of
the sequencing system 98. When these signals disappear from these
respective components, normal operation is restored by virtue of
the fact that the advance "D" type pulses may continue along the
line 718 to advance the 32 step counter 676 of FIG. 13B.
It may be pointed out that in the system presently being
constructed, even during an alarm situation, the position counter
684 is stepped at the rate of every 4 (or 8) seconds. Therefore,
once the alarm is cleared, the count on the position counter 684
will really be a function of how long the system has been standing
in the alarm situation. For example, if 24 seconds have elapsed
since the alarm condition, and the system were operating in the 4
second scan mode; the position counter will have advanced 6 counts
when the alarm is removed, and the 32 step counter 676 begins
scanning again. It will be appreciated that in this situation, the
rapid scanning by the 32 step counter 676 will pick up and continue
until such time as its count reaches the new count on the position
counter 684 after which the coincidence which occurs will produce a
read pulse 218 (FIG. 13A) which not only activates the transfer
logic 104 of FIG. 6 in the manner previously described, but also
stops further advancement of the 32 step counter 676 by resetting
the flip flop 694 of FIG. 13C which controls the "D" pulses passing
through gate 698 and on to the advance pin 720 of the 32 step
counter 676. In other words, after an alarm situation, the channel
which will be next displayed on the display system 114 will not
necessarily be that channel which immediately follows the channel
which generated an alarm, but in reality may very well be some
other channel dependent upon the length of time that the system was
standing in the alarm condition. Of course, if desired, some
appropriate inhibiting means might provided to restrain the
position counter 684 in the event of an alarm.
Turning now to the second situation, where the alarm condition
still prevails when the operator pushes the reset button 90', a
signal will be applied to reset the flip flop 418 of FIG. 11 and
remove the alarm signals from the lines 442 and 444 respectively
regardless of the fact that an abnormality signal may still be in
existence on the line 416 (the output of the comparator 410). With
the signals removed from the lines 442 and 444, and the grounding
gate 786 of FIG. 13A disabled as previously described, the
sequencing system 98 will begin to function again.
Since the assumption is that the alarm condition still exists, then
during the first second, when all 26 channels will be quickly
scanned, the alarm situation will reoccur in the comparator system
112 of FIG. 11 which will develop a low signal on the line 416
which will switch the flip flop 418 to re-ignite the alarm light
90; shut down the system and produce the high and low signals on
the lines 442 and 444 respectively of the flip flop 440 which in
turn will de-activate the sequencing system as previously
described. The net affect of this entire operation, is to update
the information in the main buffers 230, 230' and 230" and to also
update the auxiliary storage buffer devices in the storage system
106 of FIG. 7.
THE HOLD MODE OF OPERATION
Thus far, the operation of the instant invention has been described
in terms of the sequencing system 98 operating in a scan mode,
i.e., sequencial energizing of the output channels every 4 to 8
seconds with rapid alarm scanning at every 4 second interval. As
noted previously, however, the instant invention may be operated in
a "hold" mode by which a desired channel may be continuously
monitored and displayed. The manner of switching between the scan
mode and the hold mode will be presented immediately below.
When the power push button 88 on the display panel 10 of FIG. 1 is
depressed to turn on the power, a flip flop 798 (FIG. 13A) in the
sequencing system 98 is biased to produce a high signal on the
output line 800 thereof which is applied to the previously
mentioned gate 710 to enable it to pass the advance "D" pulse to
the gate 712 and on to advance the position counter 684 at every 4
second interval. Similarly, when the power comes on, a flip flop
802 is so biased as to produce a low signal on the output line 804
thereof which is applied to a gate 806 to produce a high signal on
the line 808 thereof which in turn is the enabling signal for the
gates 716 and 712. As previously noted, gate 716 is one of the
gates which permits the continuously generated "D" pulses at 190 to
pass through the line 718 to advance the 32 step counter 676, while
gate 712 is one of the gates which permits the single "D" pulse to
be applied to the position counter 684 at each 4 (or 8) second
interval. Thus, when the power comes on the system will normally be
operating in the scan mode.
Assume now, that the operator wishes to switch from the scan mode
to the hold mode in the sense that he wishes to continuously
display channel 78 which from FIG. 1 is the temperature of the
water being used in the compressor (for example for cooling
purposes) as it leaves the compressor. He does so by depressing the
"water out" push button 78 on the display panel 10 of FIG. 1 which
as seen in FIG. 13C will open the normally closed contact pair 810
and close normally open contact pair 812. When contact pair 812.
When contact pair 810 opens, the normally grounded path running
through these normally closed contacts of the push buttons is
interrupted to establish a high signal (relative to ground) on the
line 816 (FIG. 13A) which in turn is passed through an inverting
gate 818; applied to an anti-bounce prevention flip flop 820; and
finally to a pulso generator 822 which in turn produces a pulse 824
at the output thereof. The pulse 824 performs a multitude of
functions as follows:
The first function performed by the pulse 824 is to reset to the
count "1", both counters 684 and 676 of FIG. 13B. As will be
further explained, the purpose of resetting both of these counters
to count "1" is to get them at the same place such that they will
end up at the appropriate selected position at the same time. The
counters are reset to one by virtue of the pulse 824 passing
through line 826, gate 828 and line 830 to the rest pins 832 and
834 (FIG. 13B) of the counters 684 and 676 respectively.
The next function of the pulse 824 is to switch the condition of
the flip flops 798 and 802 from their scan condition to a hold
condition which as will be immediately apparent permits the now
reset counters 684 and 676 to be advanced simultaneously from the
count "1".
The switching of the flip flop 798 and 802 occurs by virtue of the
pulse 824 being passed through the line 826, gate 828, line 836,
and to the two input pins 838 and 840 respectively of the flip
flops 802 and 798. When this signal is applied to the pins 838 and
840, and the flip flops switch; the following events take place.
First, the previous high appearing on the line 800 of flip flop 798
changes to a low, while the previous low appearing on the output
804 of flip flop 802 switches to a high. The low signal now
appearing on line 800 prevents any "D" pulses on line 708 from
being passed to the position counter 684. The high now appearing on
the output line 804 of flip flop 802 enables gate 806 to pass "D"
pulses 190 from a line 810 directly through gate 806, to be applied
on the one hand to the gate 716 (to the line 718 to advance the 32
step counter 678); and on the other hand by way of the line 842 and
the gate 172 to the advance pulse line 714 to advance the position
counter 684. In this manner, the position counter 684 and the 32
step counter 676 will advance simultaneously under the influence of
"D" pulses from terminal 190.
The next function performed by the pulse 824 is to reset flip flop
694 (FIG. 13C) such that the gate 698 is in fact disabled and the
"D" pulses generated at 190 will in fact pass only through the
alternate by-pass line 810. This is accomplished (FIG. 13A) by the
pulse 824 being applied through the line 826 through the line 844;
through gate 846, through line 756, and to reset pin 758 of the
flip flop 694.
Finally, when the flip flop 798 of FIG. 13A is switched by the
application of the pulse 824 to its pin 840 thereof, a high signal
appears on the output line 848 thereof. This high signal appearing
on line 848 passes through an inverting gate 850 in the slow-fast
circuitry of FIG. 13C to apply a low signal on the line 764 to turn
off the transistor 768 and de-energize the fast light 770 (if in
fact it were energized). Simultaneously, the high signal appearing
on line 848 is applied to an inverter 852 (FIG. 13C) and the low
signal appearing as an output thereof is applied to the output line
766 of the slow-fast flip flop 762 to cut off the transistor 766
and de-energize the indicating bulb 778 in the event the system had
been operated in the 8 second scan mode.
Returning now to the counters 684 and 676, it was previously
described that by virtue of the pulse 824, "D" pulses from the
terminal 190 are applied to these counters to advance them
simultaneously from a count "1" (recall they were reset to one by
virtue of the same pulse 824). After 26 advances, and within
approximately 1 second, the binary output on the lines 678 of the
32 step counter 676 of FIG. 13B will finally reach the selected
station 26, such that the output channel 148.sub.78 of FIG. 13D
(corresponding to the channel for which the push button 78 of FIG.
13C was depressed) will become energized. Thus, it's indicator
light 156 will be lit beneath the push button 78 on the panel 10 of
FIG. 1, and simultaneously its coil 154 will become energized to
close the appropriate contacts and enable the appropriate
transducer 100.sub.78 in the sensing system 96 as has been
previously described.
Simultaneously, the low signal 148.sub.78L produced at channel
148.sub.78 of FIG. 13D will be applied to the now closed contact
pair 812 of FIG. 13C (closed by virtue of the depression of the
push button 78) to provide a low signal on the line 852 FIGS. 13C
and 13A which is passed through gates 854 and 856 to line 858 which
in turn resets the previously mentioned flip flop 802. Thus, the
output line 804 of the flip flop 802 switches to low to disable
gate 806 and prevent any further "D" pulses from terminal 190 from
being passed therethrough.
With no further "D" pulses being applied to either of the counters
684 or 676, further scanning is prevented and the output of 32 step
counter 676 remains at 26, continuously energizing the output
channel 148.sub.78. Finally, when the flip flop 802 resets as just
described, a signal is applied by way of the line 860 to another
auxiliary pulse generator 862 (FIG. 13C) which produces an
auxiliary read pulse 218" which is passed by the gate 790 and 792
and the line 220 to the transfer logic system 104 of FIG. 6 to
permit the information from the A-D converter (representative of
the parameter at station 78) to be passed on to the display
system.
In the event that an alarm situation occurred in any of the earlier
channels scanned while the system was racing toward the selection
station, then as previously described, an alarm low signal would
appear on the output line 444 of the flip flop of the compare
system 112 (FIG. 11). This low signal on the line 444 is applied at
an input terminal 864 of the previously mentioned gate 856 (FIG.
13A) and the line 858 to reset the flip flop 802 as previously
described. This would have the affect of stopping further "D"
pulses from being passed to counters just at the time that the
counter 676 was presenting a signal on the binary output lines 678
representative of the particular channel which just generated the
alarm situation. Thus, the particular channel of FIG. 13D which
caused the alarm will remain energized; its respective indicator
156 would light on the panel board beneath the appropriate push
button, to indicate that there was an alarm; and by virtue of the
auxiliary read pulse 218" applied to the transfer logic 104 of FIG.
6 the value of the particular parameter which caused the alarm
situation will be passed from the analog-to-digital converter 102
of FIG. 5 to the display system 14.
Assuming, it is now desirable to switch from the hold mode of
operation back to a scan mode of operation, the operator would
depress either the slow push button 80 or the fast push button 82
on the panel 10 of FIG. 1 (and FIG. 13C) with either event
interrupting a high signal which normally appears on the line 866
of the slow-fast circuitry when the buttons are not depressed. When
the high signal is removed from the line 866, the flip flop 798
(FIG. 13A) will switch, such that the low signal to enable the gate
710. With gate 710 enabled, the "D" pulse from line 708 (which
occurs every 4 or 8 seconds) will now be passed on through the gate
712 to advance the position counter 684 independently of the 32
step counter 676 in the manner which was previously described for
the scan mode of operation.
In the description presented thus far, the assumption was that when
the power came on, the flip flops 798 and 802 would be so biased as
to cause the system to operate in the scan mode. However, it will
be appreciated that if desired, these flip flops 798 and 802 could
be so biased to throw the system into the hold mode of operation
when the power came on.
MEMORY FUNCTION
It is another function of the instant invention that after an alarm
situation, it may be desirable to monitor stations to find out what
their values were immediately prior to the alarm.
As described previously, this is accomplished by continuing
updating the auxiliary storage devices 240, 242 and 244 of FIG. 7
(and their respective prime auxiliary storage devices), each time
there is a rapid alarm scan of the 26 output channels. As an
example, it was pointed out that three channels were to be retained
for subsequent display; namely the third stage discharge
temperature, the fourth stage discharge temperature, and the fifth
stage discharge temperature. Thus, each time the output channels
148.sub.70, 148.sub.72 and 148.sub.74 of FIG. 13D were energized
during a rapid scan, transfer logic 104 of FIG. 6 transferred the
latest value of the particular station into the auxiliary storage
device such as 240, 242 or 244.
Now, assuming there has been an alarm situation and further
assuming that the viewer wishes to have the system display the
value of one of these three stations as it existed immediately
prior to the alarm situation; he would merely depress the push
button corresponding to the stored channel he wished to view. For
example, assuming the viewer wishes to display the value of the
third stage discharge temperature immediately prior to alarm, he
would depress the push button 70, of FIG. 13C and the lines 868
would apply the appropriate signals to gates 870 (FIG. 13A) such
that the lines 872 would apply the proper signals to the memory
logic system 118 of FIG. 14 which in turn would provide the proper
output signals to the transfer gating 108 of FIG. 8 so that the
value of the parameter in the respective auxiliary buffer devices
would pass on to the display system 14 rather than the value in the
main buffer (which happens to be the magnitude of the paratmeter
which caused the alarm).
Without repeating the entire operation of the transfer gating 108,
it may be noted that the operation is the same as previously
described except that the memory logic 118 will enable a gate such
as 272 such that information would be transferred from the
auxiliary buffer devices 244, 244' and 244", rather than a gate
such as 270 which corresponds to the main buffer storage device
230, 230' and 230". Of course, if desired, more than three channels
may be retained for subsequent display by by simply adding more
auxiliary buffer storage devices and appropriate logic circuitry
for passing the information from these devices when the appropriate
push buttons were depressed.
HARDWARE
Although it is apparent that the instant invention is related to
system operation rather than to hardware per se, a few additional
comments should be made with respect to the hardware utilized to
implement the invention. For example, the 10 minute timer 530 and
the 12 second timer 604 are conventionally implemented by the use
of unijunction oscillators which feed into flip flops for holding
and time extension purposes. The 10 minute timer 530 would
preferably include an additional flip flop and a field effect
transistor to increase the basic RC time constant.
The pulse generator 186 is basically a synchronization system and
provides the three basic synchronizing signals to the various
sections of the invention. The synchronization signals are derived
from a 60 cycle line frequency and include: a 30 cycle "d" signal
which is off for 1/120th of a second and on for 1/40th of a second;
the "E" signal which is a 0.4ms pulse occurring every 1/30th of a
second, 1/120th of a second after the rise of the "D" signal; and
an "F" signal which is a 0.4ms pulse occurring at each 60 cycle
zero crossing.
The readout display section 14 includes as noted, four seven bar
alpha numeric incandescent display bulb. They are preferably driven
from a 6 volt DC supply by way of transistors illustrated at 876 in
FIG. 10 which are base driven by the binary-to-seven bit convertors
such as 340.
The various DC voltage levels indicated throughout the Figures of
the drawings are derived from a power supply 878 (FIG. 12). The
power supply includes appropriate rectifying and regulating
circuitry to produce the desired DC levels along the output side
designated 880.
The various gates used throughout the system are conventional,
off-the-shelf logic devices, the functions of which (such as "and,
"or" inverter etc.) have been described as the description of the
invention unfolded.
Finally, it will be appreciated that although various specific
components including gates, oscillators, flip flops, etc., have
been described as cooperating to perform specific functions various
other arrangements of available hardware could be appropriately
designed by those having ordinary skill in the art to perform the
same function. Thus, the invention is not to be thought of as
residing in the specific hardware which has been chosen to
illustrate the invention, but rather in the overall interrelation
and cooperation of various functional systems and sub systems
therein which cooperate in a novel and unobvious manner.
Although this invention has been described with respect to its
preferred embodiments, it should be understood that many variations
and modifications will now be obvious to those skilled in the art,
and it is preferred, therefore, that the scope of the invention be
limited, not by the specific disclosure herein, only by the
appended claims.
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