U.S. patent number 3,635,555 [Application Number 04/877,673] was granted by the patent office on 1972-01-18 for electrophotographic copying device.
This patent grant is currently assigned to Canon Kabushiki Kaisha. Invention is credited to Yoshimasa Kimura, Akira Kurahashi, Katsuo Kusunoki, Hisashi Sakamaki.
| United States Patent |
3,635,555 |
| Kurahashi , et al. |
January 18, 1972 |
| **Please see images for:
( Certificate of Correction ) ** |
ELECTROPHOTOGRAPHIC COPYING DEVICE
Abstract
A high-speed electrophotographic copying device is provided
which has an original holder having a plurality of original holding
surfaces so as to successively set a plurality of originals to be
copied at the exposure position without time loss to accomplish the
change, means for detecting when two or more sheets of photocopying
paper are fed simultaneously through a fault in the feeding means,
means for diverting such papers from the exposure section in
response to signals from said detecting means, means for detecting
a fault in the guide means associated with the charging means,
means for detecting the contrast of the original so as to control
automatically the exposure, means for detecting the concentration
of developing solution from the contrast of the image developed and
automatically maintaining the concentration of the developing
solution at an optimum level by controlling the addition of
concentrated developing solution, and air-conditioning means for
recovering or removing the developing solution vapor contained in
the air in the device and purifying the air.
|
Inventors: |
Kurahashi; Akira (Tokyo,
JA), Sakamaki; Hisashi (Tokyo, JA), Kimura;
Yoshimasa (Tokyo, JA), Kusunoki; Katsuo (Tokyo,
JA) |
|
Assignee: |
Canon Kabushiki Kaisha (Tokyo,
JA)
|
| Family
ID: |
29554631 |
| Appl.
No.: |
04/877,673 |
| Filed: |
November 18, 1969 |
Foreign Application Priority Data
|
|
|
|
|
| Nov 25, 1968 [JA] |
|
|
43/102728 |
| Feb 19, 1969 [JA] |
|
|
44/15143 |
| Mar 19, 1969 [JA] |
|
|
44/21016 |
| Feb 28, 1969 [JA] |
|
|
44/15576 |
| Nov 25, 1968 [JA] |
|
|
43/86281 |
| Nov 25, 1968 [JA] |
|
|
43/86280 |
| Nov 25, 1968 [JA] |
|
|
43/86279 |
| Nov 25, 1968 [JA] |
|
|
43/86278 |
|
| Current U.S.
Class: |
399/64; 399/24;
399/91; 355/68; 355/30; 355/75 |
| Current CPC
Class: |
G03G
15/605 (20130101); G03G 15/23 (20130101); G03G
15/26 (20130101) |
| Current International
Class: |
G03G
15/26 (20060101); G03G 15/23 (20060101); G03G
15/00 (20060101); G03g 015/00 () |
| Field of
Search: |
;355/3,8,10,7,68,75,25 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Matthews; Samuel S.
Assistant Examiner: Wintercorn; Richard A.
Claims
What is claimed is:
1. A high-speed electrophotographic copying device comprising in
combination: an original holder, original-illuminating means,
photocopying-paper-feeding means, charging means, exposure means,
developing means, and a housing for enclosing all of said means,
characterized in that said original holder has at least two
original holding surfaces, each surface having an area at least
substantially commensurate with the total field covered by said
exposure means during a single exposure cycle, and said holder is
movable between exposure cycles to position said holding surfaces
selectively in an exposure position for alternatively and
selectively copying during any one exposure an original on one of
said holding surfaces.
2. A high-speed electrophotographic copying device according to
claim 1, wherein said original holder is reciprocatingly movable
relative to said original illuminating means in its movement
relative to said exposure position.
3. A high-speed electrophotographic copying device according to
claim 1, wherein there are two of said original-holding surfaces
and said surfaces are interconnected with an angle therebetween,
said original holder being mounted for rocking movement about a
pivot axis to alternatively position one or the other of said
original-holding surfaces at said exposure position.
4. A high-speed electrophotographic copying device according to
claim 1, wherein said original-holding surfaces are joined in a
circular pattern and said original holder is mounted for rotation
about a center substantially at the center of said pattern whereby
a plurality of originals, each on a separate one of said holding
surfaces, may be selectively positioned at said exposure
position.
5. An electrophotographic copying device comprising in combination:
an original holder, original-illuminating means,
photocopying-paper-feeding means, means for detecting the presence
of more than one sheet of photocopying paper at any one time in a
passage for photocopying papers fed by said feeding means, means
for changing the direction of the feed of said photocopying paper
in response to information from said detecting means, charging
means, exposure means, developing means and a housing for enclosing
all of said means.
6. An electrophotographic copying device as set forth in claim 5,
wherein said detecting means comprises a light source and a
photoelectric element disposed across said photocopying paper
passage in opposed relation to each other.
7. An electrophotographic copying device as set forth in claim 6,
wherein said photocopying paper fed by said feeding means is a
sensitized paper and said light source emits light whose spectrum
is outside the spectrum to which said sensitized paper is sensitive
in order to avoid causing fatigue of said sensitized paper.
8. An electrophotographic copying device as set forth in claim 6,
wherein said photocopying paper fed by said feeding means is a
sensitized paper and said light source is so arranged that the
light emitted therefrom impinges on said sensitized paper outside
of the image forming area.
9. An electrophotographic copying device comprising in combination:
an original holder, original-illuminating means,
photocopying-paper-feeding means, charging means, exposure means,
developing means and a housing for enclosing all of said means,
characterized in that said charging means includes, in addition to
said charging means, means for guiding an object to be charged, and
means coupled thereto for electrically detecting a discontinuity in
said guide means.
10. An electrophotographic copying device as set forth in claim 9,
wherein said detecting means includes a switching element
responsive to said guide means for altering its condition upon the
appearance of a discontinuity.
11. An electrophotographic copying device comprising in
combination: an original holder, original-illuminating means,
photocopying-paper-feeding means, charging means, exposure means,
developing means and a housing for enclosing all of said means,
characterized in that said device further comprises means for
scanning the surface of an original with a beam of light, means for
photoelectrically detecting the brightest area of said original
during said scanning with said light beam, and means for adjusting
the exposure during copying of the whole surface of said original
as a function of said brightest area for causing dissipation of all
of the charge upon said photocopying paper only in areas
corresponding to said brightest area.
12. An electrophotographic copying device comprising in
combination: an original holder, original-illuminating means,
photocopying-paper-feeding means, charging means, exposure means,
developing means and a housing for enclosing all of said means,
characterized in that said device further comprises means for
scanning the surface of an original with a beam of light, means for
photoelectrically detecting during said scanning by said light beam
an intermediate brightness level between the darkest and brightest
areas of said original, and means for adjusting the exposure during
copying of the whole surface of said original such that said
exposure is set to said intermediate brightness level.
13. An electrophotographic copying device comprising in
combination: an original holder, original-illuminating means,
photocopying-paper-feeding means, charging means, exposure means,
developing means, means for automatically adjusting the
concentration of developing solution, and a housing for enclosing
all of said means, characterized in that said means for
automatically adjusting the concentration of developing solution
comprises a light source disposed along the path of photocopying
papers after development, a photoelectric element adapted to
receive the light reflected from a visible image developed upon
said photocopying paper, means for determining the concentration of
developing solution by the intensity of said reflected light, a
concentrated developing solution reservoir, and means for opening
and closing said reservoir in response to the information provided
by said determining means.
14. An electrophotographic copying device comprising in
combination: an original holder, original-illuminating means,
photocopying-paper-feeding means, charging means, exposure means,
wet developing means, fixing-drying means, and a housing for
enclosing all of said means, characterized in that there is further
provided means for circulating air through said fixing-drying
means, means for purifying air by removing therefrom developing
solution vapor, and means for passing said air from said
fixing-drying means containing developing solution vapor through
said purifying means to remove said vapor before recirculating the
purified air back to said fixing-drying means for hastening drying
of said photocopying paper.
15. An electrophotographic copying device comprising in
combination: an original holder, original-illuminating means,
photocopying-paper-feeding means, charging means, exposure means,
wet developing means, fixing-drying means, and a housing for
enclosing all of said means, characterized in that there is further
provided a developing solution collection chamber including an
absorbent member, said absorbent member being divided into sections
which are detachably mounted in said collection chamber, and means
for drawing the air containing developing solution vapor from the
fixing-drying means and passing it through said absorbent member in
the collection chamber.
16. An electrophotographic copying device according to claim 14,
further including means for heating said purified air and blowing
it against the developed photocopying paper.
17. An electrophotographic copying device comprising in
combination: an original holder, original-illuminating means,
photocopying-paper-feeding means, charging means, exposure means,
wet developing means, fixing-drying means, and a housing for
enclosing all of said means, characterized in that the device
further comprises condensing means, means for passing air
containing developing solution vapor from the fixing-drying means
through said condensing means to remove said vapor therefrom by
condensation, and means for blowing the cooled purified air from
the condensing means into the device.
18. An electrophotographic copying device according to claim 17,
wherein the cooled purified air is discharged in the vicinity of a
heat-producing component in the device to prevent overheating
thereof.
19. An electrophotographic copying device comprising in
combination: an original holder, original-illuminating means,
photocopying-paper-feeding means, charging means, exposure means,
wet developing means, fixing-drying means, and a housing for
enclosing all of said means, characterized in that there is further
provided condensing means, means for passing air containing
developing solution vapor from the fixing-drying means through said
condensing means to remove said vapor therefrom by condensation and
provide purified air, and means for heating said purified air and
discharging the heated air into said fixing-drying means.
20. An electrophotographic copying device comprising in
combination: an original holder having at least two
original-holding surfaces, original-illuminating means,
photocopying-paper-feeding means, means for detecting when more
than one photocopying paper is fed simultaneously from said feeding
means, means responsive to said detecting means for changing the
direction of advancement of said photocopying paper when more than
one photocopying paper is detected, charging means having means for
electrically detecting a fault in the guide means thereof, means
for scanning an original with a light beam, means responsive to the
light from said beam which is reflected by said original for
detecting the brightest area of said original, means responsive to
said detected brightest area for adjusting the exposure of said
photocopying paper, liquid developing means for developing exposed
photocopying paper, means responsive to the developed image for
automatically adjusting the concentration of the developing
solution, fixing-drying means for said developed paper, means for
drawing air containing developing solution vapor from said
fixing-drying means, and means for recovering said vapor from said
air.
Description
The present invention relates generally to an electrophotographic
copying device and more particularly to a novel high-speed
electrophotographic copying device which eliminates time loss
normally required to change originals, ensures accurate feeding of
photocopying paper, detects faults in the guide means associated
with the charging means, automatically adjusts the exposure and
concentration of the developing solution, and eliminates harmful
developing solution vapor, thereby facilitating and ensuring
high-speed, safeguarded copying operation.
The problems encountered in a conventional electrophotographic
copying device when high-speed copying operation is desired are as
follows:
A. The time loss is great because the copying machine must be
stopped each time a page or sheet of the original is replaced, then
the new page or sheet to be copied must be set at the exposure
position and the copying machine must be started again such that
continuous copying cannot be carried out;
B. High-speed copying is prevented because breakdown of the copying
machine is caused when two or more photocopying papers are fed
simultaneously with at least one of them being wasted;
C. When the photocopying paper guide wire or string of the charging
means is damaged or disconnected and when the photocopying papers
are fed successively, they become jammed in the charging means,
thus resulting in the failure and breakdown of the charging means.
This tendency is more noticeable in the case of a high-speed
copying operation;
D. Time and material losses are great because a trial copy is
generally made in order to adjust the exposure factors such as
aperture of the copying lens, copying speed, etc., depending upon
variation in the originals so as to provide uniform quality
copies;
E. In order to obtain continuously better quality image copies, the
concentration of developing solution must be adjusted to maintain
the optimum concentration. In the conventional method, a portion of
the developing solution is directed to a concentration detector
such that additional pump, piping, etc., and a sealed concentration
detector must be provided in the developing section or means, thus
resulting in the developing section being large in size,
complicated in construction and operation.
f. The developing solution vapor from the developing section as
well as from the fixing-drying means fills the copying machine so
that the machine is susceptible to deterioration in mechanical and
electrical qualities and to contamination. Furthermore, the vapor
discharged from the copying machine into the surrounding atmosphere
might be harmful to the health of an operator and cause
contamination of the atmosphere. Especially in case of a high-speed
copying operation, much developing solution vapor is generated
especially from the fixing-drying section.
Accordingly, the primary object of the present invention is to
provide an improved high-speed electrophotographic copying device
which substantially eliminates the above-described problems or
defects of the conventional device.
Another object of the present invention is to provide a high-speed
electrophotographic copying device in which two opened pages of a
book or the like may be successively and automatically copied; and,
in case of sheetlike originals, one original may be replaced with
the next original to be copied during the time when the other
original is being copied. A further object of the present invention
is to provide a high-speed electrophotographic copying device of
the type which can feed photocopying paper one by one accurately
without causing more than one sheet of photocopying paper to fed
simultaneously.
A still further object of the present invention is to provide a
high-speed electrophotographic copying device having a safety
device which gives an alarm signal immediately when the
photocopying paper guide wire or string associated with the
charging means is disconnected or loosened.
A yet another object of the present invention is to provide a
high-speed electrophotographic copying device having means for
automatically regulating the exposure factors by detecting the
brightest area of an original to be copied.
A still further object of the present invention is to provide a
high-speed electrophotographic copying device having means for
automatically regulating the exposure factors in response to the
information from an electronic circuit which is so constructed as
to detect the average brightness of an original to be copied from
the contrast thereof.
A still further object of the present invention is to provide a
high-speed electrophotographic copying device having means for
automatically adjusting the concentration of developing solution by
detecting the contrast of a visible image formed upon a
photocopying paper and regulating the addition of concentrated
developing solution in response to the detected signals.
A still further object of the present invention is to provide a
high-speed electrophotographic copying device having means for
recovering the developing solution vapor from the air containing
vapor within the machine, thereby purifying the air.
An additional object of the present invention is to provide a
thermal control system for a high-speed electrophotographic copying
device of the type described hereinabove in order to recirculate
said purified air separated from the developing solution vapor in
the copying device for various advantageous purposes.
The above and other objects, features and advantages of the present
invention will become more apparent from the following description
of some illustrative embodiments thereof with reference to the
accompanying drawings, in which:
FIG. 1 is a longitudinal sectional view of one embodiment of a
high-speed electrophotographic copying device in accordance with
the present invention;
FIG. 2 is a fragmentary side view of an original holder
thereof;
FIG. 3 is a view similar to FIG. 2 illustrating the original holder
being displaced so that an original held upon the left half thereof
may be set at the exposure position;
FIG. 4 is a sectional view of an original holder;
FIGS. 5 and 6 and side views illustrating two dependent original
pressure plates;
FIG. 7 is a longitudinal sectional view of another embodiment of
the present invention having an original holder consisting of two
sections connected with each other at an angle;
FIG. 8 is a view similar to FIG. 7 illustrating the displacement of
the original holder;
FIG. 9 is a perspective view of the original holder employed in
FIGS. 7 and 8;
FIG. 10 is a longitudinal sectional view thereof;
FIGS. 11 to 14 illustrate a further embodiment of a circular
original holder in accordance with the present invention;
FIG. 15 is a longitudinal sectional view of one embodiment of a
photocopying paper feeding device in accordance with the present
invention;
FIG. 16 is a diagram of an electric circuit thereof;
FIG. 17 is a front view of charging means having a safety device in
accordance with the present invention;
FIG. 18 is a rear view thereof;
FIG. 19 is a transverse sectional view thereof;
FIG. 20 is a diagram of a fault detection circuit thereof;
FIG. 21 is an electric circuit diagram of one embodiment of an
exposure factor controlling device in accordance with the present
invention;
FIG. 22 is a fragmentary enlarged elevational view thereof;
FIG. 23 is a fragmentary enlarged plan view of an original tone or
contrast detecting mechanism;
FIG. 24 is a view viewed in the direction of the line 24--24 of
FIG. 23;
FIG. 25 is an enlarged view of one embodiment of a developing
solution concentration detecting device in accordance with the
present invention;
FIGS. 26 to 28 are diagrams of electric circuits thereof;
FIG. 29 is a perspective view of one embodiment of a fixing-drying
device having a developing solution recovery device in accordance
with the present invention;
FIG. 30 is a longitudinal sectional view thereof;
FIGS. 31, 32 and 33 are detailed views illustrating developing
solution absorbing members; and
FIG. 34 is a longitudinal sectional view of another embodiment of a
fixing-drying device having a developing solution absorbing device
in accordance with the present invention.
Referring to FIG. 1, photocopying paper P is fed one by one from a
photocopying feeding means 1, electrostatically charged by charging
means 2 and then introduced into exposure means 3. In this case, an
original B placed upon an original holder 6 is projected upon the
photocopying paper P upon the exposure means 3 through a copying
lens 8 by the light from a light source 7. The paper P having an
electrostatic latent image formed by the exposure is developed in a
developing means 4 into a visible image and thereafter fixed and
dried in a fixing-drying means 5, thereby providing a copy.
The present invention is comprised of various improved means in
order to attain high-speed copying operation through the steps
described above.
The original holder is provided with two or more original holding
surfaces and one of the originals held thereupon is set at the
exposure position for photocopying and then the next original is
set at the exposure position by displacing the original holder, and
so on.
Referring to FIG. 2, the original such as a book B is opened and
placed upon a glass plate 11 of the original holder with the page
to be copied being in contact with the glass plate 11. First the
page a is copied upon a preselected number of photocopying papers
and thereafter the holder 6 is displaced in the direction indicated
by the arrow R so that when the page b is set at the exposure
position, the holder 6 is stopped as shown in FIG. 3. Thereafter,
the holder 6 is displaced in the direction indicated by the arrow L
to the initial position shown in FIG. 2 where the original is
replaced and the same exposure steps described above are repeated.
Means for starting the exposure at the position shown in FIG. 3 by
replacing the original without displacing the holder 6, means for
preventing the displacement of the original holder when only the
section a is used, etc., may be provided as needs demand.
As best shown in FIG. 4, the original holder 6 comprises a base 10,
the glass plate 11, an original pressure plate 12 and a cover 13.
The base 10 is so arranged as to move freely along guide rods 16
supported by standards 15 of the main body of the photocopying
machine, the base 10 being carried by the guide rods 16 through
bearings 14. The original holder 6 is driven through a rack 17
formed integral with the base 10 and in mesh with a gear G.sub.1
which in turn is in mesh with a gear G.sub.2 carried by the shaft
of a motor M mounted upon the main body.
The original B to be copied is placed upon the glass plate 11
secured upon the base 10 through spacers 18 and is pressed against
the glass plate 11 by the original pressure plate 12. First the
section a of the original is exposed or copied at the position
shown in FIG. 2 and thereafter by signals generated upon completion
of the copying of section a, the motor M is driven so that the
original holder 6 is displaced in the direction indicated by the
arrow R in FIG. 2 through the gears G.sub.1, G.sub.2 and the rack
17 and is stopped when the section b is set to the exposure
position. The signals for stopping the original holder 6 may be
easily generated through the microswitches MS.sub.1 and MS.sub.2
which are actuated by a cam 19 fixed to the base 10. Reference
numeral 20 designates a roller rotatably fixed to a supporting
member 21 fixed to the main body on the side opposite the rack 19
of the original holder 10.
When the original pressure plate 12 is divided into two sections
each of which is adapted to press only the section a or b of the
original against the glass plate 11 as shown in FIG. 6, sheetlike
originals may be replaced at the section a when the original is
being copied at the section b. Furthermore, even when the thickness
of the originals are different in the sections a and b as shown in
FIG. 5, the originals may be securely pressed against the glass
plate 11 so that the defect of producing an out-of-focus copy
because the thinner page section of the opened book is not
sufficiently pressed against the glass plate in the conventional
photocopying machine is completely eliminated.
The second embodiment illustrated in FIGS. 7 and 8 will be
described hereinafter. The most significant feature of this
embodiment resides in the fact that the original holders are
connected with each other at an angle and in their unique
displacement. The original holder 6' comprises two original holding
surfaces 11'a and 11'b which are reciprocatingly displaced so as to
alternately position the centers of the holding surfaces 11'a and
11'b in alignment with the optical axis of the copying lens 8 for
exposure.
The original holder 6' has its glass plate 24 fixed upon a
supporting frame 23, thereby providing the two original holding
surfaces 11'a and 11'b, and has also two original pressure plates
12'a and 12'b, respectively. The original holder 6' may be manually
or automatically reciprocated so as to move toward or away from the
optical axis of the copying lens. To automatically reciprocate the
original holder 6', as shown in FIGS. 9 and 10, the legs of the
supporting frame 23 are rotatably mounted upon the main body
through a shaft 25 and caused to rotate by a motor 28 through a
gear train 26 and 27. For example, microswitches MS.sub.3 and
MS.sub.4 may be positioned at the ends of the stroke of the legs
23.sub.1 so that the direction of rotation of the motor 28 may be
automatically reversed.
In operation, the original placed upon the surface 11'a is first
copied and upon completion of the copying of the original upon the
surface 11'a, the original holder 6' is rotated so that the
original holding surface 11'b is set at the exposure position
(shown in FIG. 8). When the original is not a book or the like, the
original upon the holding surface 11'a may be replaced with the
next one while the original upon the surface 11'b is exposed so
that upon completion of the exposure of the original upon the
surface 11'b, the original holder 6' may be rotated so as to set
the holding surface 11'a at the exposure position. Thus it is seen
that the loss of photocopying operation time due to the replacement
of the originals can be avoided, thus resulting in high-speed
photocopying operation.
The reversed V-shaped original holder 6' as shown in FIGS. 7 to 10
is advantageous when the originals are books and the like because
the pages to be copied may be securely pressed against the glass
plate without causing any damage to the binders of the books and
the like.
A third embodiment of an original holder in accordance with the
present invention is illustrated in FIGS. 11 to 14. A circular or
disk-shaped original holder is provided with two or more than two
original holding surfaces so that upon completion of the exposure
of the first original, the original holder can be rotated by motor
30 or 30' so as to set the second original at the exposure position
and so on. A gear G.sub.4 carried by the shaft of the motor 30 is
in mesh with a gear G.sub.3 supported upon a frame member 32
through thrust bearings 31 so as to rotate the original holder 29.
A variation shown in FIGS. 13 and 14 has four original holding
surfaces and is rotated by a driving motor positioned at the center
of the original holder.
FIG. 15 illustrates one embodiment of a photocopying paper feeding
system in accordance with the present invention. In the high-speed
photocopying machine, when two photocopying papers or sheets are
fed at the same time, breakdown of the machine will occur and at
least one copying paper is wasted. Therefore, in the conventional
method the thickness of the photocopying paper is detected by
microswitches or other suitable means so as to prevent the feeding
of a plurality of photocopying papers at the same time. However,
when the thickness of the paper is too thin, detection becomes very
difficult so that the detection device must be amplified
mechanically, thereby resulting in a large-sized and expensive
detection device which tends to break.
The present invention provides a photocopying paper feeding system
which utilizes photoelectric elements, is reliable in operation
with a higher degree of accuracy and can eliminate the defects
encountered in the conventional device.
From the stack of photocopying papers P mounted upon a stand 41,
photocopying paper is fed into the photocopying section one by one
from the top of the stack by means of a motor M.sub.3, a belt 42, a
feed roller 43 and guide members 44 to 46. Across the photocopying
paper in the transverse direction relative to the path thereof are
disposed a light source L.sub.1 and a phototransistor PT.sub.1 such
as CdS in opposed relation in such a manner that when only one
photocopying paper is being advanced, no signal is generated but
when two or more papers are advanced through the passage at the
same time, signals are generated and transmitted through a suitable
amplifier and the like to a direction changing mechanism, thereby
closing the passage 47 so as to change the direction of feed of the
photocopying paper and discharge it out of the guide member.
The direction changing mechanism is such that a closing member 49
adapted to fit into an opening 48 formed through a guide member 44
is provided and normally biased so as to abut a stop 51 by means of
a spring 50. When an electromagnet 52 is energized by signals
transmitted from the photoelectric detecting system L.sub.1 and
PT.sub.1 so as to attract a plunger 53, the closing member 49
connected thereto is rotated about a pivot 54 so that the leading
or lower portion of the closing member 49 is inserted into the
opening 48 as indicated by the broken line in FIG. 15, thereby
closing the passage 47. Thereupon, the photocopying paper P' is
diverted when advanced through the passage 47 so as to be
discharged out of the passage 47 along a guide member 55. It is
understood that the closing member 49 may be so arranged as to move
upwardly, opposed to the arrangement shown in FIG. 15.
Alternatively a valve may be opened by the signals transmitted from
the photoelectric detecting device L.sub.1 and PT.sub.1 so as to
blow compressed air into the opening 48 thereby changing the
direction of advancement of the photocopying paper. The light
source L.sub.1 and the photoelectric element or transducer PT.sub.1
may be disposed in the openings 56 and 57 formed in the guide
members 44 and 45 respectively. It must be noted that when the
photoelectric detecting device of the construction described
hereinabove is employed in an electrophotographic copying machine,
the spectrum of the light emitted from the light source L.sub.1
must be so selected that the photocopying paper irradiated will not
be subject to fatigue (preirradiation effect or hysteresis).
Alternatively the light source L.sub.1 must be so arranged that the
light beam therefrom will impinge upon the photocopying paper
outside of the area within which the image is formed.
FIG. 16 is one embodiment of an electric circuit for the erroneous
feed preventive device described above with reference to FIG. 15.
When two or more photocopying papers are advanced, the light
quantity impinged upon the element PT.sub.1 is reduced so that the
potential at point a is raised, thereby increasing the collector
current of a transistor T.sub.1. Thus, the electromagnet 52 is
energized. Reference characters E.sub.1 and C designate a source of
voltage and a corona discharging device, respectively, to be
described hereinafter.
In charging means 2 illustrated in detail in FIGS. 17 and 18,
electrically insulating strings such as nylon are extended so as to
serve as a guide for smoothly leading the photocopying paper P
through the charging means 2. However, a guide string may be
damaged or disconnected by an abnormal discharge of the charging
means 2 or by the photocopying paper itself. If the photocopying
papers P are continuously fed when the string is disconnected, they
become jammed in the charging means 2, thus resulting in breakdown
of the charging means.
In view of the above, the present invention provides safety means
which gives an alarm signal immediately when the guide string is
disconnected, thereby eliminating faulty operation such as
described above. The charging means of this embodiment comprises
guide means for guiding photocopying paper or the like, the charge
means itself, and means for electrically detecting faulty operation
of this guide means. In FIGS. 17 and 18, reference numeral 61
designates a charging section frame; 62, an insulated support; 63,
charging wires; 64, charging wire supporting pins; 65, an electrode
connecting plate or terminal; and 66, the guide string. Switches
MS.sub.5 and MS.sub.6 are attached to the frame 61 at suitable
positions on the side or bottom thereof so as to be normally opened
by the tension applied from the guide string 66 and closed when the
guide string 66 is cut or loosened, thereby actuating a buzzer or
lighting a lamp L.sub.2 so as to give an alarm signal or stop the
photocopying paper feeding mechanism. The string 66 may be suitably
operatively connected to the switches MS.sub.5 and MS.sub.6. In the
instant embodiment, both ends of the guide string 66 are connected
to the actuating members 67 of the switches MS.sub.5 and MS.sub.6
so as to normally open them by the tension of the string 66 while
when the tension is relieved the switches MS.sub.5 and MS.sub.6 are
closed as shown in FIG. 18 by the broken lines.
The path defined by the guide string 66 is preferably converged in
the direction of advancement of the photocopying paper and the
guide string 66 is preferably extended slanting in opposite
directions in the right and left sections of the passage.
The image quality of the copy obtained with electrographic copying
machines or the like varies largely depending upon the nature of
the original. When the copying speed is slow and only a small
number of different copies from different originals are involved,
the exposure factors may be suitably controlled by trial so that
better quality copies may be obtained. But when the copying speed
is high and various kinds of copies are required from different
originals, trial copying will cause disadvantageous loss in time
and materials.
The present invention also provides a method for eliminating such
disadvantage as described above, which method is characterized by
irradiating the surface of an original with uniform light rays,
detecting the reflected or transmitted light rays by a
phototransistor, thereby detecting the brightest portion of the
original, and changing automatically the aperture of the exposure
system or the intensity of the light from the light source in
response to said detection, thereby obtaining uniform quality
copies all the time.
A better quality copy has sharp contrast; that is, the dark area
(printed area) of the original must be copied as the dark area and
the white area (unprinted area) must be copied as the white area in
the copy. In other words, the brightest area of the original
(generally the base of the original having no printing or the like)
must be copied as a white area in the copy while the darker area
must be copied as a darker area. For example, in the case of
electrophotographic copying, the reflected or transmitted light
from the brightest area of the original dissipates all the charge
upon the sensitized surface of the photocopying paper while the
reflected or transmitted light from areas darker than the brightest
area will not completely dissipate the charge upon the photocopying
paper. Therefore, the brightest area of the original must be
detected. This is accomplished in accordance with the present
invention by scanning the surface of an original with a light beam,
detecting the reflected or transmitted light beam with a
photoelectric transducer such as a phototransistor, memorizing in
an electronic circuit the maximum light intensity detected, and in
response to said maximum light intensity detected, controlling the
power source for the light source with an ignition phase control
element or controlling the aperture diaphragm with a
servomechanism, thereby automatically controlling the exposure.
FIG. 21 is an electric circuit of one embodiment of an automatic
exposure control system based upon the principle described above.
The contrast of an original is detected by a phototransistor
PT.sub.3 so as to convert the contrast into voltage signals, and
the maximum peak value, corresponding to the brightest area of the
original, is memorized in the circuit. Thereafter, the exposure
determining or regulating mechanism is actuated by the memorized
peak value in order to adjust the contrast of the original.
The original B to be copied is placed upon the original holder 6
and is projected by a projection system consisting of light source
7 and copying lens 8 upon photocopying paper P which is fed one by
one from the photocopying paper feeding section 1 and is charged in
the charging section 2. The paper P provided with an electrostatic
latent image by the above step is developed in the developing
section 4 into a visible image and fixed and dried in the
fixing-drying section 5, thereby providing a copy.
FIG. 23 illustrates one embodiment of a contrast detecting device
in which a light source L.sub.3 emits light toward the original B
set upon the transparent plate 11 of the original holder 6, and the
light reflected by the original B is detected by the
phototransistor PT.sub.3. The light source L.sub.3 and the
phototransistor PT.sub.3 are disposed upon a support 72 at a
suitable angle relative to each other so that the most desirable
effect can be attained. The support 72 is fixed to a supporting arm
73 whose one end is supported through a bearing 74 upon a rail 75
made integral with the main body of the copying machine so that the
arm 73 and consequently the support 72 are slidable along the rail
75, as shown in FIG. 22. As best shown in FIG. 24, the rail 75 is
arranged outside the optical path and the detecting device
generally designated by 71 may be displaced sufficiently to cover
the area of the original B to be copied. The supporting arm 73 is
connected to a string or wire 76 wound around pulleys 77.sub.1 and
77.sub.2 as shown in FIG. 22 so that the arm 73 may be displaced in
both directions by a motor M.sub.1, thereby permitting the scanning
of the whole surface of the original B by the detecting device 71.
The stroke of this displacement may be suitably adjusted by
microswitches MS.sub.7 and MS.sub.8.
As shown in FIG. 1, the detecting device 71 is normally positioned
out of the optical path, and by the detection start signals, the
motor M.sub.1 rotates causing movement first in the direction
indicated by the arrow R. After displacing the detecting device 71
by a predetermined stroke the microswitch MS.sub.8 causes motor
M.sub.1 to reverse direction of rotation so that the device 71 is
moved in the direction indicated by the arrow R.sub.1 and returned
to its normal or initial position whereupon microswitch MS.sub.7
stops the scan. A motor M.sub.2 is driven by signals in response to
the maximum intensity of light reflected from the original and
detected by the detecting device 71 so as to rotate an aperture
diaphragm or blade 9 in front of (or within) the lens, thereby
setting the aperture. Alternatively, said signals may be used to
control the power source voltage for the light source 7 through an
ignition phase control element or the like, thereby varying the
intensity of light illuminating the original surface.
From the foregoing, it is seen that according to the present
invention, the exposure factors are determined depending upon the
brightness of the brightest area of an original surface so that
optimized exposure factors are provided when an easy-to-see copy
making the best use of the brighter area of the base of the
original is required, thus eliminating the trial copying operation
as well as material loss and improving the copying efficiency.
The photocopying paper has generally a limited sensitivity range so
that it is impossible to reproduce any contrast range of the
original with a higher degree of accuracy or fidelity. Thus when
the contrast between the original base and the printed area thereof
is detected so as to adjust the exposure to an intensity of light
intermediate that of light reflected from the base and light
reflected from the printed area of the original, intermediate
contrast copies or prints may be advantageously obtained even
though the contrast between the photocopying paper base and the
image formed area thereof is not as distinct as that of the
original.
For this purpose, the output of the photovoltage transducer circuit
in FIG. 21 is not applied to the memory circuit, but opposed to the
embodiment described above, is applied to an integrating circuit
from which are derived pulses representative of the variation in
voltage (variation in contrast of the original). These pulses are
stored in the memory so that the exposure determining or regulating
mechanism described hereinabove is actuated by signals representing
the intensity of light intermediate those of light reflected or
transmitted from the brightest area and the darkest area of the
original. Thus, a suitable intermediate exposure can be
attained.
In high-speed electrographic copying machines, in order to obtain
better quality copies or prints successively, it is required that
the concentration of the developing solution be detected so as to
maintain optimum concentration thereof by adding concentrated
developing solution to a reservoir or developing solution tank. In
the conventional method, a portion of the developing solution is
directed to a concentration detecting section so as to detect the
concentration of the developing solution. But this method has the
following defects:
1. Additional pump and piping for directing the developing solution
to the detecting section, and a sealed detector are required;
2. The developing device inevitably becomes large in size and
complicated in construction due to the attachment of the equipment
described in (1) above so that the attachment and removal of the
developing device becomes difficult;
3. Detection error is inevitably caused by the concentration
detector which may be a photoconductor unless it is always kept
clean by eliminating the adhesion of developing solution thereto;
and
4. Due to variation in the characteristics or qualities of the
developing solution, the amount of toner adhered to a copy paper
might be reduced gradually, resulting in very vague copies.
Accordingly the present invention provides a method for detecting
the concentration of the developing solution from the developed
visible image of the copy immediately discharged from the
developing section without detecting the concentration of the
developing solution directly therefrom, thus eliminating the
above-described defects and disadvantages, in the conventional
method.
According to the present invention, a developing solution
concentration detector 83 is disposed along the path of the copy P
being advanced from the developing section 4 through a pair of
squeezing rollers 81 and conveyor belt 82. In the embodiment
illustrated in FIG. 25, the detector 83 is disposed between the
squeezing rollers 81 and 82.sub.1 and the fixing-drying section or
means 5, but it is understood that the detector 83 may be
positioned at any position along the passage of the developed
copies P. Alternatively, a plurality of detectors 83 may be
provided if required.
The detector 83 comprises for example a light source L.sub.4, a
photoconductor CdS-4 and a switching element such as a translator,
a thyristor, an electron tube, etc., which constitute a balance
circuit. As shown in FIG. 25, the light from the light source
L.sub.4 is reflected by the copy P and the light reflected
depending upon the tone of the image of the copy P is impinged upon
the photoconductor CdS-4. When reflected light is utilized as
described above, it is preferable to provide the conveyor belt 82
with a suitable reflecting surface or to provide a suitable
reflecting member so that the light may be reflected thereby even
when no copy is being carried. Alternatively, the above detection
circuit may be so arranged that it is actuated only when the copy
is advanced by providing suitable copy detecting means such as
microswitches. Furthermore, a light source L.sub.4 ' may be
positioned in opposed relation with a photoconductor CdS-4' across
the copy passage. In this case, the conveyor belt must be
transparent or have a slit or the like through which the light from
the light source may reach the photoconductor. The light source
L.sub.4 may be an infrared ray lamp used for fixing the image in
the fixing-drying section.
It is preferable to attach the above-described concentration
detecting means to the guide plates for the copies P, when it is
placed outside of the fixing-drying section.
When the image contrast upon the copy discharged from the
developing section falls below a predetermined level or value, the
intensity of the light impinged upon the photoconductor CdS-4
changes, thereby detecting a decrease in the concentration of the
developing solution and actuating the balance circuit of the
detector 83. When the balance circuit is energized, a plunger, for
example, may be actuated so as to open a valve of a concentrated
solution reservoir (not shown) thereby supplying the concentrate
until the optimum image is obtained.
The mode of operation of the balance circuit of the detector 83
will be described in more detail hereinafter. The balance circuit
is so constructed that the maximum tone of the copied image may be
detected and signals are generated when this maximum tone falls
below a predetermined level. Alternatively, the balance circuit may
be so constructed that the number of copies being copied may be
counted and the signals may be generated when the number reaches a
predetermined number. First, the former type balance circuit will
be described with reference to FIGS. 26 and 27. The circuit shown
in FIG. 26 uses an electron tube V as a switching element, and
until a copy P is transported, a microswitch MS9 closes a contact a
while a microswitch MS10 is opened or OFF and the capacitor C101 is
charged. Upon advancement of the copy P, the microswitch MS9 closes
a contact b while the microswitch MS10 is ON so that the discharge
circuit of the capacitor C101 may be established through the
photoconductor CdS-4. In this case, immediately after the
microswitch MS9 closes the contact b, the grid of the tube V is
biased to a negative voltage by the charged capacitor C101 so that
the electron tube V is nonconductive. Therefore, if the contrast of
the image is dark, the discharge time constant [R (resistance of
CdS-4) .times. C101] of the capacitor is high so that the electron
tube V will not be driven into the conductive state until the copy
has passed through the detector and the microswitch MS9 closes
again the contact a.
On the other hand, when the image is lighter in contrast, more
light is reflected so that the resistance of CdS-4 is reduced,
whereby the capacitor C101 is discharged while the copy is passing
through the detector. Therefore, the grid bias of the electron tube
V is reduced so that the electron tube V is driven into the
conductive state, thereby causing current to flow through the
circuit consisting of E4 (+) (RL1) (MS10) V E4 (-) and energizing
the relay RL-1. Upon energization of the relay RL-1, the contact
S1-2 is closed so that the plunger 84 is actuated, thereby opening
the valve of the concentrated developing solution tank so as to
supply concentrated developing solution. Alternatively, a counter
instead of the plunger 84 may be actuated so that when the relay
RL-1 is actuated twice or three times, the valve is opened.
In the circuit shown in FIG. 27, variable resistor VR1, a
photoconductor CdS4 and fixed resistors R101 and R2 constitute a
bridge circuit and the adjustable resistor VR1 is so adjusted that
when a predetermined intensity of reflected light impinges upon the
photoconductor CdS4, the bridge may be balanced.
When the image of the copy P advanced into the detector is too
light more light is reflected so that the resistance of the
photoconductor CdS4 is decreased. Therefore the potential at the
point f becomes higher than that at the point e so that the bridge
circuit is unbalanced, whereby the capacitor C101 is charged
through the resistor R.sub.3. After a predetermined time, the
voltage of the charging capacitor C101 reaches the actuating or
firing voltage of the thyristor SCR. When the thyristor SCR is
turned on, the circuit E4(+) 84 R4 SCR (MS10) E4(-) is established
so that the plunger 84 is actuated so as to add concentrated
developing solution.
After the copy P has passed through the detector, the microswitch
MS10 is turned off so that the plunger 84 is returned to its
initial or normal position, thereby closing the valve of the
concentrated developing solution tank. Simultaneously, the
microswitch MS9 is closed so that the capacitor C101 is discharged.
It is noted that instead of actuating the plunger 84, a counter may
be actuated so as to open the valve after the SCR is energized two
or three times.
The second-type balance circuit will be described hereinafter with
reference to FIG. 28. When the copy P is advanced into the
detector, MS9 is closed so that a voltage drop appears across the
photoconductor CdS4. Since the resistance of the photoconductor
CdS4 varies in response to the intensity of light impinged
thereupon, the resistance is increased when the image is dark since
the reflected light is less. Therefore the grid bias of the
electron tube V becomes positive so that the electron tube V is
driven into the conductive state, thereby turning on a light source
L5.
The light from the light source L5 impinges upon the photoconductor
CdS5 thereby decreasing its resistance and causing the capacitor
C101 to be charged therethrough. When the charge voltage reaches a
predetermined level, the thyristor SCR is driven into the
conductive state, thereby energizing the relay RL1 so as to close
its contacts S2-1 and S2-3 and open S2-2 and S2-4. Therefore, the
capacitor C2 is discharged so that relay RL2 is energized.
Simultaneously, the capacitor C101 is short circuited and the
thyristor SCR is deenergized. The relay RL2 closes its contact S2-5
so as to actuate a counter 85, thereby storing the consumption of
the concentrated developing solution. When the content of the
counter 85 reaches a predetermined value, the valve of the
concentrated developing solution tank is controlled so as to
supplement the concentrate.
On the other hand, when the size of an image is small so that the
consumption of the developing solution is less, more light is
reflected from the copy P so that the resistance of the
photoconductor CdS4 is decreased, whereby the cathode of the
electron tube V is applied with a suitable bias through the
adjustable resistor VR1, thereby decreasing the current flowing
across the electron tube V. Therefore, the intensity of light of
the lamp L5 is weak. Thus, it takes a long time before the
capacitor C101 is charged so that the firing of the thyristor SCR
is delayed and consequently it takes a long time before the content
of the counter 85 reaches the predetermined value. Thus, it is seen
that in proportion to the consumption of the developing solution,
the concentrated developing solution is supplemented.
According to the present invention, the developing solution
concentration detector is disposed along the path of the copies
discharged from the developing section as described hereinabove so
that the concentration may be detected from the image tone of the
copies. Thus it is seen that the concentration of the developing
solution may be detected irrespective of the variation in the
characteristics or qualities of the developing solution with a
higher degree of accuracy so that the detection error may be
reduced. Therefore, uniform and better image copies may be obtained
all the time. Furthermore, since the concentration detector is not
disposed within the developing section, the pump, the piping and
the like for directing the developing solution to the concentration
detector are eliminated so that the construction of the developing
section or device can be made simple and the handling and operation
of the device are also facilitated.
In the conventional wet type developing electrophotographic copying
machines, the vapor of the developing solution is generated by the
developing means 4 and the fixing-drying means 5. Especially when
high-speed photocopying operation is desired, much of the vapor
will be produced. When the air in the photocopying machine is
filled with such vapor, the machine tends to become contaminated
and deteriorates in its mechanical and electrical characteristics
so that the vapor must be discharged out of the machine. However,
if the vapor as generated is discharged, the surrounding atmosphere
will be contaminated, causing an adverse effect upon the health of
the operators.
Accordingly, the present invention also provides a method and
device for eliminating such defect as described above by
introducing the air containing vapor of the developing solution
into a vapor collection chamber where the vapor is absorbed by a
suitable absorbent, thereby cleaning the air. The absorbent will
operate for a long time when it has a large capacity, but it is
difficult to provide a uniform density layer of absorbent if the
absorbent material is just packed into a large container or the
like, so that the flow of the air containing the vapor of the
developing solution through such irregularly packed layers of the
absorbent material is worse resulting in very inefficient
filtration. Furthermore, especially at the inlet and outlet of the
air, the degree of deterioration of the absorbent material is much
different so that the efficiency, economy, and handling will be
much improved when the much deteriorated portions of the absorbent
material is replaced. The developing solution vapor is mainly
generated in the fixing-drying means so that when the vapor in this
means is satisfactorily treated, there will be left almost no vapor
in the copying machine and the vapor may be satisfactorily
recovered.
As shown in FIGS. 29 and 30, developing solution vapor collection
chamber 88 is communicated with the fixing-drying section 5 so as
to remove the vapor and discharge it and control the best of the
purified air by circulating the air through suitable sections of
the machine. This vapor collection chamber in accordance with the
present invention will be described in more detail hereinafter.
The exposed paper P is developed in the developing section 4 so as
to form a visible image and then introduced into the fixing-drying
section 5 where the toner is fixed upon the paper P and the
solution is dried, thereby providing a finished copy or print,
which is discharged through a discharge port or opening 91 through
rollers 89-1 to 89-3 and a guide 90 FIG. 1. In the
electrophotographic copying machine of the type having the
construction as described above, a considerable amount of the vapor
is generated in the fixing-drying section 5 and fills the machine
together with the vapor produced in the developing section.
According to the present invention, the air in the vicinity of the
fixing-drying section 5 is drawn into the duct through a fan and
the developing solution is filtered and separated in the developing
solution vapor collection chamber 88 so that only purified air may
be discharged into the surrounding atmosphere or back into the
machine.
The fixing-drying section or means 5 has a belt 92 wound around the
rollers 82-1 to 82-3 and a suitable heating means such as an
infrared ray heater 93. The fixing-drying section 5 is enclosed by
a wall 103 having only a small gap through which is advanced the
paper P. The fixed and dried copy paper P is discharged out of the
machine as described hereinabove.
In the instant embodiment shown in FIGS. 29 and 30, the collection
chamber 88 includes a blowing chamber 94, a suction chamber 95 and
a developing solution recovery chamber 96. The air in the recovery
chamber 96 is introduced through a duct 98 by a fan 100 into the
blowing chamber 94. The air blown from the blowing chamber 94 is
heated by a heater (not shown) and then blown against the copy P so
as to press it against the conveyor belt 92 upon which is fixed the
copy P and by which the fixed copy P is discharged out of the
machine. The air containing vapor of the developing solution
produced upon fixing is drawn into the suction chamber 95 by a
motor driven fan 99 and introduced into the recovery or collection
chamber 96 through a duct 94 for forced circulation. The collection
chamber 96 is packed with developing solution absorbent such as
active carbon 28 so that the vapor is all absorbed in the chamber
96. Therefore the air introduced into the blowing chamber 94
contains no vapor of the developing solution and is purified. The
above absorbent is packed in a cassette so that the deteriorated
cassette may be replaced with ease, thereby improving the
efficiency and handling. As shown in FIGS. 31 and 32, into a frame
102 having both sides opened is packed an absorbent 101 of the type
in which active carbon or the like is packed into a porous member
104 having a better air permeability. The cassette having the
construction described above is detachably mounted into the
collection chamber 96. When the absorbent is of finely divided
particles, the particles at the lower portion of the cassette might
be compressed too much so that the function of the absorbent in the
upper and lower portions of the cassette might be different. To
eliminate such defect, as shown in FIG. 33, the cassette may be
divided into a plurality of sections. As the porous member 101,
glass wool, porous moltprene, cloth, screen, paper and so on may be
employed.
Another embodiment of the vapor-collecting device will be described
hereinafter with reference to FIG. 34. An air-blowing inlet 111 is
formed along one sidewall of the fixing-drying section 5 and the
air is heated and blown against the back surface of the copy P
advanced by the conveyor belt 92. Thereafter, the air is drawn
through a suction port 112 formed at the other side of the device.
Below or at any other suitable position of the fixing-drying
section 5 is provided a collection chamber 113 in which is disposed
a cooling tube 114 in zigzag or any other suitable form so as to
circulate the coolant such as cooled air, cooling water, freon gas,
etc., by means of a pump 115.
The inlet 111 and the suction port 112 are communicated with the
front and rear sides of the collection chamber 113 through ducts
116 and 116', respectively, so that the air may be circulated by
motor-driven fans 117 and 118. When the air is circulated in the
direction indicated by the arrows by the motor driven fans 117 and
118, the air containing vapor of the developing solution generated
in the fixing-drying section 5 and being heated comes in contact
with the cooling tube 114 so that the vapor is condensed and
separated from the air and drops so as to be collected into the
developing solution reservoir 119. The air purified and lowered in
temperature may be immediately directed toward the inlet 111, but
in the instant embodiment, the air is made to pass through a tube
121 so as to be discharged in the vicinity of the light source 7
(for illuminating the original). On the other hand, the air heated
around the light source 7 may be drawn into a tube 122 so as to
direct the air to the inlet 111. Thus it is seen that the heat
control described above may be effected with a higher degree of
efficiency.
Alternatively not only the air in the vicinity of the fixing-drying
section 5 but also the air in the vicinity of the developing
section 4 may be sucked into the collection chamber so as to
separate and collect the vapor of the developing solution and to
blow the cooled and purified air into the vicinity of the light
source for projecting the image of the original, whereby all the
air within the machine may be conditioned.
* * * * *